Woodward 5464-334 – 8-Channel Analog Input Module | MicroNet TMR Platform
Engineering Background
The Woodward 5464-334 is a precision analog input module engineered for the MicroNet TMR (Triple Modular Redundancy) turbine control platform. Designed to meet the demanding signal-acquisition requirements of gas turbine, steam turbine, and compressor control systems, this module provides eight independent analog input channels with high-resolution conversion and deterministic scan rates. It is a critical front-end component in safety-rated control architectures where signal fidelity and channel isolation directly impact plant availability.
Product Positioning
The 5464-334 targets procurement engineers and control system integrators sourcing certified replacement or expansion modules for existing Woodward MicroNet TMR installations. It is a direct OEM-equivalent part, fully compatible with the MicroNet TMR backplane and I/O bus, and is available from Konmask.com as a tested, traceable unit with full documentation support.
Complete Technical Specifications
- Part Number: 5464-334
- Manufacturer: Woodward
- Platform: MicroNet TMR
- Module Type: Analog Input (AI)
- Number of Channels: 8 (independent)
- Input Signal Types: 4–20 mA / 0–10 V (configurable per channel)
- Resolution: 12-bit ADC
- Isolation: Channel-to-channel and channel-to-backplane galvanic isolation
- Scan Rate: Deterministic, synchronized with MicroNet TMR control cycle
- Backplane Interface: MicroNet TMR I/O bus (proprietary)
- Power Supply: Supplied via backplane (no external power required)
- Operating Temperature: 0 °C to +60 °C (32 °F to 140 °F)
- Storage Temperature: –40 °C to +85 °C
- Humidity: 5–95% RH, non-condensing
- Weight: 880 g
- Form Factor: Single-slot MicroNet TMR I/O card
- Certifications: CE, UL (per Woodward MicroNet TMR system certification)
- Country of Origin: USA
Proven Application Environments
- Gas turbine governor and fuel control systems (GE, Siemens, Solar, MAN)
- Steam turbine speed and load control
- Centrifugal and reciprocating compressor anti-surge control
- Combined-cycle power plant DCS integration
- Offshore platform turbine-driven generator sets
- LNG liquefaction train control systems
- Industrial process control requiring TMR-rated analog acquisition
Engineering Advantages
- TMR Architecture Compatibility: Designed for triple-redundant voting logic; supports 2oo3 signal selection for safety-critical loops.
- High Channel Density: 8 independent channels per slot minimizes rack space and reduces system cost per I/O point.
- Galvanic Isolation: Eliminates ground loops and protects the control system from field-side transients and noise.
- Deterministic Scan: Synchronized analog acquisition ensures consistent control loop timing across all redundant controllers.
- Hot-Swap Capable: Supports online replacement in MicroNet TMR chassis without system shutdown (subject to system configuration).
- OEM Traceability: Each unit supplied with Woodward part number label and serialization for maintenance records.
System Architecture & Signal Flow
In a MicroNet TMR system, the 5464-334 module resides in the I/O expansion chassis and connects to the TMR controller via the proprietary backplane bus. Field transmitters (4–20 mA loops or voltage sources) wire directly to the module’s terminal block. The module performs A/D conversion on each channel and presents digital values to all three redundant controller CPUs simultaneously. The TMR voting logic in the CPU modules then selects the median value for use in the control algorithm, ensuring that a single-channel failure does not propagate to the control output. This architecture meets IEC 61511 SIL 2 / SIL 3 requirements when applied within a validated Woodward MicroNet TMR system design.
Sourcing & Quality Verification
- Source: Konmask.com — authorized industrial automation component distributor
- Condition: New surplus / refurbished (tested); condition confirmed at time of order
- Testing: Functional power-on test and visual inspection performed prior to shipment
- Packaging: ESD-safe anti-static bag, foam-lined carton, moisture barrier
- Documentation: Woodward part label, test record, and packing list included
- Warranty: 12-month Konmask warranty against defects in materials and workmanship
- Counterfeit Prevention: All units inspected against Woodward OEM markings; no third-party remarked parts supplied
Procurement Process
- Confirm Part Number: Verify 5464-334 against your MicroNet TMR BOM or existing module label.
- Request Quote: Contact support@konmask.com with quantity and required delivery date.
- Order Confirmation: Purchase order accepted; lead time and stock status confirmed within 24 hours.
- Shipment: DHL / FedEx international express; export documentation (commercial invoice, packing list, COO) provided.
- Incoming Inspection: Konmask test record and Woodward OEM label enable your incoming QC process.
Technical FAQ
Q: Is the 5464-334 compatible with MicroNet Plus or MicroNet Simplex?
A: The 5464-334 is designed for the MicroNet TMR platform. Compatibility with MicroNet Plus or Simplex depends on backplane revision — contact Konmask engineering support to confirm before ordering.
Q: Can individual channels be configured for voltage input instead of current?
A: Yes, input type is configurable per channel via the Woodward ToolKit software during system commissioning.
Q: What is the lead time for this module?
A: In-stock units ship within 1–3 business days. For out-of-stock situations, typical lead time is 4–8 weeks. Contact us for real-time availability.
Q: Do you provide a certificate of conformance?
A: Yes, a Konmask certificate of conformance and functional test record are included with every shipment.
Q: Can this module be repaired if it fails?
A: Woodward-authorized repair is available through Konmask’s repair network. Contact support@konmask.com for a repair quotation.
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