YASKAWA JZNC-YSU01-1E – Machine Safety Unit | Motoman DX100 / DX200 Platform
Engineering Background: The JZNC-YSU01-1E is a dedicated safety processing board developed by YASKAWA Electric Corporation for integration within the Motoman DX-series robot controller architecture. It implements dual-channel safety logic in compliance with IEC 62061 SIL 2 and ISO 13849-1 PLd, providing the safety-rated I/O backbone required for collaborative and high-payload industrial robot cells.
Product Positioning: This unit serves as the primary safety arbitration module between the robot controller and external safety devices (light curtains, safety mats, E-stop circuits, fence interlocks). It is a direct OEM replacement part sourced from verified YASKAWA supply channels, suitable for MRO procurement, line commissioning, and safety system upgrades on Motoman 2000iB/165F and R-2000iC/165F robot platforms.
Complete Technical Specifications
- Part Number / SKU: JZNC-YSU01-1E
- Manufacturer: YASKAWA Electric Corporation
- Series / Platform: Motoman DX100 / DX200 Controller
- Function: Machine Safety Unit – dual-channel safety I/O processing
- Safety Standard Compliance: IEC 62061 SIL 2 / ISO 13849-1 PLd
- Compatible Robot Models: 2000iB/165F (S/N FA97L-0218-0383, Axis 450N-236), R-2000iC/165F (S/N FA97L-0218-0989, Axis 218)
- HS Code: 853710
- Country of Origin: Japan
- Weight: 100 g (board only, without packaging)
- Condition: New / Refurbished OEM (specify at inquiry)
- Warranty: 12 months from shipment date
Proven Application Environments
- Automotive body welding and spot-welding robot cells
- High-payload palletizing and material handling lines
- Collaborative robot zones requiring SIL 2 safety architecture
- Aerospace and heavy-industry robotic assembly stations
- MRO replacement for failed or end-of-life safety boards in existing DX100/DX200 controllers
Engineering Advantages
- Dual-Channel Architecture: Redundant safety logic prevents single-point failure, meeting PLd/SIL 2 requirements without external relays.
- Direct OEM Compatibility: Plug-and-play replacement within the DX100/DX200 controller chassis — no firmware patching required.
- Broad I/O Integration: Interfaces with standard safety devices (Pilz, SICK, Omron, Keyence) via configurable safety I/O terminals.
- Compact Form Factor: PCB-level module designed for in-controller mounting, minimizing panel space and wiring complexity.
- Proven Field Reliability: Deployed across global Motoman installations in automotive, electronics, and logistics sectors.
System Architecture & Signal Flow
The JZNC-YSU01-1E resides within the DX100/DX200 controller’s safety backplane. Safety input signals (E-stop, fence, light curtain) are routed through dual-channel hardware to the safety CPU on this board. The board evaluates signal integrity, applies configurable safety functions (STO, SS1, SS2, SLS), and outputs safe-state commands to the servo amplifier and brake circuits. Diagnostic data is logged to the controller’s teach pendant for maintenance review.
Sourcing & Quality Verification
- All units are sourced from authorized YASKAWA distributors or verified OEM surplus channels.
- Each board undergoes visual inspection, functional power-on test, and safety I/O channel verification prior to shipment.
- Traceability documentation (serial number, test report) provided upon request.
- Anti-static packaging with humidity indicator card for safe international transit.
Procurement Process
- Submit your inquiry with robot serial number and controller model to [email protected].
- Receive a formal quotation with lead time and availability confirmation within 24 hours.
- Place order via Konmask.com checkout or B2B purchase order.
- Unit ships with full documentation; tracking provided within 1 business day.
- Post-delivery technical support available via email or WhatsApp.
Technical FAQ
Q: Is JZNC-YSU01-1E compatible with DX100 and DX200 controllers?
A: Yes. The board is designed for both DX100 and DX200 platforms. Confirm your controller revision with YASKAWA documentation before installation.
Q: Can this unit be used with non-Motoman robots?
A: No. JZNC-YSU01-1E is a proprietary YASKAWA module and is not compatible with third-party robot controllers.
Q: What is the lead time for in-stock units?
A: In-stock units ship within 1–3 business days. For out-of-stock inquiries, lead time is typically 2–4 weeks depending on sourcing channel.
Q: Do you provide installation support?
A: Yes. Our engineering team can provide remote installation guidance and wiring diagrams upon request.
Q: Is a test report available?
A: Yes. A functional test report is available for all units upon request at time of order.
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