Yokogawa SDV541-S33/PRP S3 – 32-Channel Digital Output Module | CENTUM VP DCS Platform
Engineering Background
The SDV541 series is Yokogawa’s field-proven digital output module designed for the CENTUM VP distributed control system — one of the most widely deployed DCS platforms in refining, petrochemical, LNG, and power generation facilities worldwide. The SDV541-S33/PRP S3 variant integrates redundant power supply (PRP) architecture and SIL2-capable signal conditioning, making it the preferred choice for safety-instrumented and high-availability process loops.
Product Positioning
Targeted at procurement engineers and MRO buyers sourcing certified replacement or expansion I/O cards for existing CENTUM VP installations, this module delivers drop-in compatibility with Yokogawa’s standard field terminal assemblies and requires no re-engineering of existing marshalling cabinets.
Complete Technical Specifications
| Parameter | Specification |
|---|---|
| Model Number | SDV541-S33/PRP S3 |
| Manufacturer | Yokogawa Electric Corporation |
| Platform / Series | CENTUM VP (CS 3000 compatible) |
| Module Type | Digital Output (DO) |
| Number of Channels | 32 channels |
| Output Signal Type | Transistor sink output (NPN open collector) |
| Rated Output Voltage | 24 VDC |
| Output Current per Channel | Max. 0.5 A |
| Isolation | Channel-to-bus optical isolation |
| Power Supply Architecture | Redundant (PRP – Power Redundancy Package) |
| Safety Integrity Level | SIL 2 capable (IEC 61508) |
| Communication Bus | Yokogawa V-net / ER Bus |
| Mounting | Node Unit (NU) card slot, CENTUM VP cabinet |
| Operating Temperature | 0 °C to +60 °C |
| Storage Temperature | -25 °C to +70 °C |
| Humidity | 5% to 95% RH (non-condensing) |
| Weight | Approx. 900 g |
| Country of Origin | Japan |
| Certifications | CE, UL, FM, ATEX (Zone 2 barrier) |
| HS Code | 8537.10.90 |
Proven Application Environments
- Oil & Gas Upstream / Midstream – wellhead control panels, compressor station ESD
- Refinery & Petrochemical – reactor interlock, valve actuator control, motor starter command
- LNG Terminals – cryogenic valve sequencing, boil-off gas management
- Power Generation – turbine control, boiler management system (BMS) output cards
- Pharmaceutical / Fine Chemical – batch reactor DO control, CIP/SIP valve actuation
- Water & Wastewater – pump start/stop, gate valve open/close commands
Engineering Advantages
- Redundant Power (PRP) – eliminates single-point power failure; automatic switchover <1 ms with no process interruption
- 32-Channel Density – maximizes cabinet space utilization; reduces per-point installed cost vs. 16-ch alternatives
- SIL 2 Compliance – supports safety loop integration without additional safety relay modules in many configurations
- Hot-Swap Capable – card replacement under live bus power; zero downtime maintenance in redundant node configurations
- Optical Isolation – protects DCS backplane from field-side transients, ground loops, and surge events
- CENTUM VP Native – recognized automatically by CENTUM VP engineering station; no custom driver or configuration file required
System Architecture & Signal Flow
The SDV541-S33/PRP S3 resides in a CENTUM VP Node Unit (NU) and communicates over the high-speed V-net ER bus to the Field Control Station (FCS). The FCS executes control logic and issues DO commands at the configured scan rate (typically 100 ms or 500 ms). Each output channel drives a field device (solenoid valve, relay coil, motor starter) via a 24 VDC transistor sink circuit. The PRP sub-module monitors both primary and secondary 24 VDC bus rails simultaneously, switching to the healthy rail within 1 ms upon detecting a rail voltage drop below threshold. Diagnostic data (channel ON/OFF state, wire-break detection, over-current flag) is continuously reported to the FCS and surfaced in CENTUM VP HIS operator stations.
Sourcing & Quality Verification
- All units sourced through authorized Yokogawa distribution channels or verified OEM surplus with full traceability documentation
- Pre-shipment inspection: visual, functional power-on test, firmware version verification
- Packaging: original Yokogawa anti-static tray + foam insert; double-boxed for international freight
- Warranty: 12-month Konmask workmanship warranty; Yokogawa factory warranty honored where applicable
- Counterfeit mitigation: serial number cross-referenced against Yokogawa production records upon request
Procurement Process
- Confirm compatibility – provide your CENTUM VP system revision and NU slot assignment; our engineers verify fit at no charge
- Request quotation – email support@konmask.com or call +0086 19859288691 with quantity and required delivery date
- Order & payment – T/T, L/C, PayPal, and major credit cards accepted; export documentation (CO, packing list, commercial invoice) included
- Shipping – DHL / FedEx Express standard; sea freight LCL/FCL available for bulk orders; lead time 3–7 business days ex-stock
- After-sales support – Konmask technical team available for installation guidance and CENTUM VP commissioning support
Technical FAQ
- Q: Is the SDV541-S33/PRP S3 compatible with CENTUM CS 3000?
- A: Yes. The SDV541 series maintains backward compatibility with CS 3000 R3.08 and later. Confirm your FCS firmware version with our team before ordering.
- Q: Can this module be used in a ProSafe-RS safety system?
- A: The SDV541 is a CENTUM VP process I/O module. For ProSafe-RS SIS applications, the dedicated SSV541 or equivalent safety-certified module is required. Contact us for ProSafe-RS DO module availability.
- Q: What is the difference between S33 and other suffix variants?
- A: The suffix S33 denotes the specific hardware revision and terminal block configuration. Always specify the full model string (SDV541-S33/PRP S3) when ordering to ensure exact form-fit-function replacement.
- Q: Do you provide MTBF data or reliability reports?
- A: Yes. Yokogawa publishes MTBF data in the SDV541 hardware manual (IM 33J01B10-01EN). We can provide the relevant datasheet extract upon request.
- Q: Can I order a single unit or is there a minimum order quantity?
- A: No minimum order quantity. Single units are available. Volume pricing applies for orders of 5+ units.
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Contact: support@konmask.com | +0086 19859288691
