ABB 3HAC024540-004 SMB 2-Axis Serial Measurement Board | Replacement, Equivalent & Selection Guide
The ABB 3HAC024540-004 (also referenced as 3HNA016431-001 / 3HEA800964-003) is the Serial Measurement Board (SMB) for the 2-axis configuration of the ABB IRB 6620 industrial robot. Rated IP65, it is designed for demanding industrial environments. This page provides full technical specifications, compatible replacement options, and a structured selection guide to help engineers and procurement teams make informed sourcing decisions.
Technical Specifications
- Part Number: 3HAC024540-004
- Cross Reference: 3HNA016431-001 / 3HEA800964-003
- Description: SMB (Serial Measurement Board), 2-Axis, Standard
- Compatible Robot: ABB IRB 6620
- Protection Rating: IP65
- Manufacturer: ABB Robotics
- Module Type: Serial Measurement Board (SMB)
- Axis Configuration: 2-Axis
- Application: Axis position feedback & resolver signal processing
- Condition Available: New OEM / Tested Refurbished / Exchange
Compatible Replacement & Equivalent Models
The following part numbers are confirmed cross-references or functional equivalents for the ABB 3HAC024540-004 SMB board. Always verify firmware and hardware revision compatibility before substitution.
- 3HNA016431-001 – ABB OEM cross-reference (same assembly, alternate catalog number)
- 3HEA800964-003 – ABB OEM cross-reference (regional/revision variant)
- 3HAC024540-003 – Prior revision; verify axis count and connector pinout before use
- 3HAC024540-005 – Successor revision; confirm backward compatibility with your IRC5 controller firmware
Note: Always match the SMB revision to your IRC5 controller software version (RobotWare). Contact Konmask technical support for revision-matching assistance.
Why Choose the Original Model
- OEM Precision: Factory-calibrated resolver interface ensures accurate axis position feedback with zero offset drift.
- IP65 Sealing: Dust-tight and water-jet resistant — suitable for wash-down and paint-shop environments.
- Full IRC5 Integration: Plug-and-play with ABB IRC5 controller; no firmware patching required.
- Warranty & Traceability: OEM parts carry full ABB traceability and are eligible for ABB service contracts.
- Long Service Life: Designed to ABB’s industrial MTBF standards for continuous 24/7 operation.
Typical Applications
- Automotive body welding and assembly lines (IRB 6620 spot/arc welding cells)
- Heavy-duty material handling and palletizing
- Machine tending in metal fabrication
- Paint shop and surface treatment automation (IP65 required)
- Foundry and die-casting environments
System Compatibility
- Robot Model: ABB IRB 6620 (all variants)
- Controller: ABB IRC5 (single & dual cabinet)
- RobotWare: 5.x / 6.x (confirm SMB hardware revision matches RobotWare version)
- Axis Count: 2-Axis SMB (for external axes or base/track configurations)
- Interface: Serial resolver bus, proprietary ABB SMB protocol
Selection Guide
Use the decision tree below to confirm the correct SMB part number for your application:
- Step 1 – Identify your robot model: Confirm IRB 6620 (not IRB 6640 or IRB 6650 — different SMB).
- Step 2 – Count external axes: 2-axis SMB covers up to 2 external/additional axes. For 6-axis internal only, a different SMB applies.
- Step 3 – Check IP rating requirement: Standard IP65 suits most environments. Foundry/wash-down may require additional sealing.
- Step 4 – Verify RobotWare version: SMB hardware revision must align with installed RobotWare. Provide your controller serial number to Konmask for exact match.
- Step 5 – Choose supply condition: New OEM for critical uptime; tested refurbished for budget-sensitive MRO; exchange program for fastest turnaround.
Quality Assurance & Sourcing
- All units sourced from authorized ABB distributors or certified refurbishers.
- Refurbished units undergo full functional test on ABB IRC5 test bench before shipment.
- ESD-safe packaging with anti-static bag and foam insert.
- Certificate of conformance (CoC) available on request.
- Export-compliant documentation provided for international shipments.
How to Order
- Online: Add to cart directly on this page — stock availability shown in real time.
- RFQ / Bulk: Email support@konmask.com with quantity, required condition, and delivery timeline.
- Phone/WhatsApp: +0086 19859288691 (Mon–Fri, 09:00–18:00 CST)
- Lead Time: In-stock orders ship within 1–3 business days; sourced orders 5–15 business days.
- Payment: T/T, PayPal, credit card, and trade assurance accepted.
Replacement & Compatibility FAQ
Q: Can I use 3HNA016431-001 instead of 3HAC024540-004?
A: Yes — these are ABB OEM cross-references for the same SMB assembly. Both part numbers are interchangeable.
Q: Will this SMB work on an IRB 6640?
A: No. The IRB 6640 uses a different SMB. Contact us with your robot serial number for the correct part.
Q: Do I need to re-calibrate after replacing the SMB?
A: Yes. After SMB replacement, a full axis calibration (revolution counter update) is required per ABB service manual.
Q: Is a refurbished SMB reliable for production use?
A: Our refurbished units pass the same functional test as new units. We recommend new OEM for 24/7 critical lines and refurbished for backup or lower-duty applications.
Q: Can you supply with an ABB warranty?
A: New OEM units carry ABB’s standard warranty. Refurbished units carry Konmask’s 90-day functional warranty.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
