ABB 3HAC048116-002 / 3HAC048116-003 / 3HAC059651-002 Motor Incl Pinion – IRB 6700 Series
When a servo motor fails on an ABB IRB 6700 robot arm, the entire production line stops. In automotive welding cells, palletizing stations, and heavy-payload assembly lines, an unplanned downtime event can cost thousands of dollars per hour. The Motor Incl Pinion assembly — part numbers 3HAC048116-002, 3HAC048116-003, and 3HAC059651-002 — is the precision drive component that keeps the IRB 6700 moving with the accuracy and torque its applications demand. Without the correct OEM-specification motor and integrated pinion gear, axis positioning errors, vibration, and mechanical wear will cascade into costly failures.
The ABB 3HAC048116-002 (and its compatible variants 3HAC048116-003 and 3HAC059651-002) is the factory-designated Motor Incl Pinion for the IRB 6700 robot family — ABB’s flagship high-payload industrial robot rated for 150–300 kg payloads. Launched as part of ABB’s fourth-generation robot platform, the IRB 6700 is deployed across thousands of facilities worldwide in automotive, metal fabrication, foundry, and logistics sectors. This motor assembly is a critical axis drive component, engineered to ABB’s exacting tolerances for long-cycle, high-duty-factor operation.
Technical Specifications
- Part Numbers: 3HAC048116-002 / 3HAC048116-003 / 3HAC059651-002
- Compatible Robot: ABB IRB 6700 Series (all variants)
- Component Type: Motor Incl Pinion (Servo Motor with Integrated Pinion Gear)
- Manufacturer: ABB Robotics
- Series: IRB 6700
- Weight: 420 g
- Condition: New / Surplus / Refurbished (specify on inquiry)
- Shipping: Worldwide, EXW / FOB Xiamen available
Key Features & Benefits
- OEM-Grade Precision: Manufactured to ABB’s original design specifications, ensuring drop-in compatibility with IRB 6700 axis assemblies.
- Integrated Pinion Design: The pinion gear is factory-assembled and pre-aligned to the motor shaft, eliminating field alignment errors during replacement.
- High Duty Cycle Rated: Engineered for continuous operation in demanding industrial environments including foundry, automotive, and heavy manufacturing.
- Multi-Part-Number Coverage: 3HAC048116-002, 3HAC048116-003, and 3HAC059651-002 are cross-compatible variants covering multiple IRB 6700 build revisions.
- Reduced Downtime: Ready-to-install assembly minimizes robot downtime versus sourcing motor and pinion separately.
- Traceable Supply Chain: All units sourced through verified ABB-authorized channels or certified surplus distributors with full documentation available.
Industry & Equipment Applications
- Automotive Manufacturing: Body-in-white welding, press tending, and heavy component handling on IRB 6700 cells.
- Metal Fabrication & Foundry: High-temperature and abrasive environments where IRB 6700 robots handle castings and forgings.
- Palletizing & Logistics: High-speed, high-payload palletizing lines requiring consistent axis performance.
- Machine Tending: CNC machine loading/unloading with precise repeatability demands.
- General Heavy-Payload Automation: Any application utilizing ABB IRB 6700 robots across 150 kg to 300 kg payload configurations.
System Integration & Compatible Parts
The 3HAC048116-002 Motor Incl Pinion is designed for direct integration into the ABB IRB 6700 axis gearbox assembly. When performing a motor replacement, the following related components are commonly required:
- ABB IRB 6700 Axis Gearbox Unit
- Motor Mounting Gasket / O-Ring Kit
- Axis Brake Assembly
- Encoder Cable Harness (axis-specific)
- ABB IRC5 / OmniCore Controller (system-level compatibility)
Contact our technical team at [email protected] for a full compatible parts list for your specific IRB 6700 configuration.
Our Quality Assurance Process
- Source Verification: Every unit is sourced from ABB-authorized distributors, certified MRO suppliers, or factory-surplus channels with traceable documentation.
- Visual & Dimensional Inspection: Each motor assembly is inspected for physical integrity, pinion gear condition, shaft runout, and connector integrity before dispatch.
- Part Number Verification: Label and engraving cross-checked against ABB’s official part number database to confirm authenticity.
- Packaging: Anti-static, moisture-barrier packaging with foam cushioning to protect precision components during international transit.
- Documentation: Certificate of conformity, inspection report, and packing list provided with every shipment.
How to Order
- Submit your inquiry via the Contact / RFQ form on this page or email [email protected].
- Provide your required quantity, preferred condition (new / surplus / refurbished), and delivery timeline.
- Our team will respond within 24 hours with availability, lead time, and a formal quotation.
- Upon order confirmation, we arrange export documentation, packaging, and shipment via your preferred freight method (DHL, FedEx, sea freight, etc.).
- Track your shipment with our provided AWB/BL number until delivery.
Why Choose Konmask.com?
- Industrial Automation Specialists: We focus exclusively on PLC modules, DCS components, robot spare parts, and automation hardware — not a generalist marketplace.
- Global B2B Export Experience: Serving maintenance engineers, system integrators, and procurement teams across Europe, Southeast Asia, the Middle East, and the Americas.
- Fast Response: RFQ responses within 24 hours, with expedited sourcing for urgent breakdown situations.
- Competitive Pricing: Direct supplier relationships enable competitive pricing on both new and surplus ABB components.
- Reliable Documentation: Full export documentation, commercial invoices, and certificates of conformity for customs clearance.
Frequently Asked Questions
- Q: Are 3HAC048116-002, 3HAC048116-003, and 3HAC059651-002 interchangeable?
- A: These three part numbers are revision variants of the same Motor Incl Pinion assembly for the IRB 6700 series. In most cases they are functionally interchangeable, but we recommend confirming your robot’s build revision with our technical team before ordering.
- Q: Do you supply new or used units?
- A: We can supply new (factory-sealed), surplus (unused old stock), and professionally refurbished units depending on availability and your budget. Please specify your preference in your RFQ.
- Q: What is the lead time for this part?
- A: Lead time varies by stock availability. In-stock units typically ship within 3–5 business days. For sourced units, lead time is 7–21 business days. Contact us for current stock status.
- Q: Can you provide an export invoice and packing list for customs?
- A: Yes. We provide full export documentation including commercial invoice, packing list, and certificate of conformity for all international shipments.
- Q: Is installation support available?
- A: We provide technical guidance documentation and can connect you with ABB-certified service partners for on-site installation support if required.
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