ABB DSQC1024 3HAC061416-003 Mass Memory with Boot Loader – IRC5 DSQC Series Robot Controller Module
When a robot controller loses its mass memory module, the entire production line stops. The IRC5 controller cannot boot, programs are inaccessible, and every minute of downtime translates directly into lost output and costly emergency maintenance calls. In high-throughput automotive, metal fabrication, and electronics assembly environments, this single component is the difference between a running line and a standstill.
The ABB DSQC1024 (part number 3HAC061416-003) is the current-generation mass memory module with integrated boot loader for ABB IRC5 robot controllers. It is the direct, drop-in successor to the widely deployed DSQC653 (3HAC025918-001), offering expanded storage capacity and an onboard boot loader that streamlines firmware initialization. Certified for use with the IRB2400 series (3HAC10602-2) and compatible across the broader IRC5 controller family, the DSQC1024 holds a critical position in ABB’s global installed base of over 500,000 industrial robots.
Technical Specifications
- Part Number: DSQC1024 / 3HAC061416-003
- Replaces / Compatible With: DSQC653 / 3HAC025918-001
- Compatible Controller: ABB IRC5 Robot Controller
- Compatible Robot Models: IRB2400 (3HAC10602-2) and IRC5 family
- Function: Mass Memory Module with Boot Loader
- Series: ABB DSQC Series
- Manufacturer: ABB Robotics
- Condition: New / Refurbished (specify on inquiry)
- Weight: 100 g (approx.)
Key Features & Benefits
- Integrated Boot Loader: Onboard boot loader enables faster, more reliable controller initialization compared to legacy DSQC653 units.
- Direct Replacement: Fully backward-compatible with DSQC653 (3HAC025918-001) — no firmware reconfiguration required in most IRC5 installations.
- Expanded Mass Storage: Stores robot programs, system parameters, and firmware images essential for IRC5 operation.
- Plug-and-Play Installation: Designed for tool-free module swap within the IRC5 controller cabinet.
- Tested & Verified: Each unit undergoes functional verification before dispatch to ensure boot integrity and memory read/write performance.
- Minimizes Downtime: Stocking a spare DSQC1024 is the single most effective way to eliminate unplanned IRC5 controller downtime caused by memory failure.
Industry & Equipment Applications
- Automotive Manufacturing: Welding, painting, and assembly lines using ABB IRB2400 robots.
- Metal Fabrication: Arc welding and material handling cells with IRC5 controllers.
- Electronics Assembly: Pick-and-place and soldering automation with ABB robots.
- Food & Beverage: Packaging and palletizing lines requiring high-uptime robot controllers.
- Plastics & Rubber: Injection molding machine tending with IRB2400 series robots.
- General Industrial Automation: Any facility operating ABB IRC5-based robot cells.
System Integration & Compatible Parts
The DSQC1024 operates within the ABB IRC5 controller ecosystem. Common associated components include:
- ABB DSQC1000 / 3HAC044168-001 — IRC5 Main Computer Unit
- ABB DSQC662 / 3HAC026253-001 — IRC5 I/O Module
- ABB DSQC679 / 3HAC028357-001 — IRC5 FlexPendant
- ABB DSQC609 / 3HAC14265-1 — IRC5 Power Supply Unit
- ABB IRB2400 (3HAC10602-2) — Compatible Robot Arm
Contact Konmask.com to source complete IRC5 controller spare parts kits or to verify cross-compatibility with your specific robot serial number.
Our Quality Assurance Process
- Visual Inspection: All modules are inspected for physical damage, corrosion, and connector integrity upon receipt.
- Functional Testing: Boot loader initialization and memory read/write cycles are verified using dedicated IRC5 test rigs.
- Traceability: Part numbers and revision codes are cross-checked against ABB’s official documentation.
- Secure Packaging: Anti-static ESD packaging with foam cushioning for safe international shipping.
- Warranty: Covered by Konmask.com’s standard warranty — contact us for terms applicable to your order.
How to Order
- Submit an inquiry via the Contact / RFQ form on this page.
- Provide your robot serial number and IRC5 controller revision if available — this helps us confirm exact compatibility.
- Receive a formal quotation with lead time and shipping options within 1 business day.
- Confirm the order; we arrange secure export packaging and dispatch with full tracking.
We support T/T bank transfer, PayPal, and other B2B payment methods. Export documentation (commercial invoice, packing list, COO) provided upon request.
Why Choose Konmask.com?
- Industrial Automation Specialists: We focus exclusively on PLC, DCS, and robot controller components — not a generalist marketplace.
- Global B2B Supply: Serving engineering teams and MRO procurement departments across Asia, Europe, and the Americas.
- Fast Inquiry Response: Dedicated technical team responds to RFQs within 24 hours.
- Verified Stock: We do not list what we cannot source — every inquiry receives an honest availability status.
- Export-Ready: Experienced in international shipping compliance, customs documentation, and ESD-safe packaging for sensitive electronics.
Frequently Asked Questions
Q: Is the DSQC1024 a direct replacement for the DSQC653?
A: Yes. The DSQC1024 (3HAC061416-003) is the current ABB-designated successor to the DSQC653 (3HAC025918-001) and is designed as a drop-in replacement for IRC5 controllers.
Q: Which robot models is the DSQC1024 compatible with?
A: It is confirmed compatible with the ABB IRB2400 (3HAC10602-2) and the broader IRC5 controller family. Please provide your robot serial number for definitive confirmation.
Q: What happens if the mass memory module fails?
A: The IRC5 controller will fail to boot, and all stored robot programs and system parameters will be inaccessible. Replacement is required to restore operation.
Q: Do you provide a warranty?
A: Yes. All units dispatched from Konmask.com carry a warranty. Contact us for specific terms based on unit condition (new vs. refurbished).
Q: Can you supply multiple units for a spare parts inventory program?
A: Yes. We support bulk and blanket orders for MRO and spare parts programs. Contact us to discuss volume pricing and lead times.
Q: What is the lead time?
A: Lead time varies by stock availability. Submit an RFQ and we will confirm within 1 business day.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
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