DeviceNet Solution – ABB DSQC697 (3HAC037084-001) | IRC5 Robot Communication Series
Where This Product Is Used
The ABB DSQC697 DeviceNet Communication Module is purpose-built for integration into ABB IRC5 robot controller cabinets. It enables real-time fieldbus communication between the robot controller and DeviceNet-based peripheral devices across demanding industrial environments:
- Automotive Body-in-White (BIW) Lines — Coordinates spot-welding robots with DeviceNet-connected weld controllers and fixture clamps, ensuring synchronized cycle timing and fault reporting.
- Automotive Paint Shop Automation — Links IRC5-controlled spray robots to conveyor PLCs and color-change valve manifolds via DeviceNet, enabling recipe-driven color sequencing.
- Palletizing & End-of-Line Packaging — Connects ABB palletizing robots to DeviceNet I/O blocks and vision sensors for real-time pick confirmation and layer-pattern adjustment.
- Arc Welding Cells — Interfaces the IRC5 controller with DeviceNet-compatible wire feeders and seam-tracking sensors for closed-loop weld quality control.
- Machine Tending & CNC Integration — Provides DeviceNet handshaking between the robot and CNC machine tool door interlocks, part-present sensors, and chuck actuators.
- Assembly & Press-Fit Stations — Enables DeviceNet communication with force/torque sensors and servo press controllers for adaptive assembly operations.
- Semiconductor & Electronics Manufacturing — Supports cleanroom-compatible IRC5 robots communicating with DeviceNet-based SMEMA conveyors and test fixtures.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number (Primary) | 3HAC037084-001 |
| Alternate Part Numbers | 3HNA023282-001 / DSQC697 |
| Manufacturer | ABB Robotics |
| Compatible Controller | ABB IRC5 (Single Cabinet, Dual Cabinet, Panel Mounted) |
| Fieldbus Protocol | DeviceNet (CAN-based, ISO 11898) |
| DeviceNet Data Rate | 125 kbps / 250 kbps / 500 kbps (auto-detect) |
| Node Address Range | 0–63 (configurable via RobotWare) |
| Max I/O Points | Up to 512 digital I/O (network-dependent) |
| Interface Connector | 5-pin Open Style DeviceNet connector (V+, V−, CAN_H, CAN_L, Shield) |
| Module Form Factor | IRC5 internal option board (DSQC-series slot) |
| Operating Temperature | 0 °C to +55 °C |
| Storage Temperature | −25 °C to +70 °C |
| Weight | Approx. 600 g |
| RobotWare Compatibility | RobotWare 5.x / 6.x |
| Software Option Required | DeviceNet Master/Slave (RobotWare option) |
Why Engineers Specify This Model
- Native IRC5 Integration — Designed as an OEM option board; no external gateway or protocol converter required, minimizing latency and eliminating single points of failure.
- Dual-Role Capability — Operates as DeviceNet Master (scanner) or Slave (adapter) within the same network, providing architectural flexibility for complex cell designs.
- RobotWare Configuration — Fully configured through ABB’s RobotStudio and FlexPendant I/O configuration screens — no proprietary third-party software needed.
- Deterministic Cycle Time — DeviceNet’s polled/strobe/COS messaging modes support sub-10 ms I/O update rates critical for high-speed pick-and-place and welding applications.
- Proven Field Reliability — Deployed in tens of thousands of IRC5 installations globally across automotive Tier 1 suppliers, electronics OEMs, and general industry.
- Direct Replacement — Drop-in replacement for failed DSQC697 boards; restores full DeviceNet functionality without controller reconfiguration when the node address is preserved.
Complete System Bill of Materials
For a fully operational DeviceNet network on an IRC5 controller, the following components are typically required:
- ABB DSQC697 (3HAC037084-001) — DeviceNet Communication Module (this item)
- RobotWare DeviceNet Master/Slave software option license
- DeviceNet trunk cable (thick or thin media, per network topology)
- DeviceNet power supply (24 VDC, network-rated)
- DeviceNet termination resistors (121 Ω, one at each end of trunk)
- DeviceNet I/O blocks or slave devices (e.g., Allen-Bradley 1734-ADN, Turck BL20-DNT)
- ABB IRC5 controller cabinet (Single or Dual Cabinet)
Compliance & Industry Standards
- DeviceNet — ODVA DeviceNet Specification, Volume I & II
- CAN Physical Layer — ISO 11898-1 / ISO 11898-2
- EMC — CE Marked; EN 61000-6-2 (Industrial Immunity), EN 61000-6-4 (Industrial Emissions)
- Safety — Designed for use within ABB IRC5 safety-rated controller architecture
- RoHS — Compliant with EU Directive 2011/65/EU
- REACH — Compliant per ECHA SVHC candidate list
Quality Assurance & Sourcing
- Each unit undergoes functional power-on verification and DeviceNet communication handshake testing prior to shipment.
- Sourced from decommissioned production lines, authorized distributors, and certified refurbishers — never counterfeit or cloned boards.
- Shipped in anti-static ESD packaging with foam cushioning to prevent transit damage to sensitive CMOS components.
- Batch traceability maintained via serial number logging for full supply-chain accountability.
- 30-day return window for DOA (Dead on Arrival) units; replacement dispatched within 2 business days.
How to Source This Part
- Add to Cart — Click “Add to Cart” above and proceed to checkout. We accept T/T bank transfer, PayPal, and major credit cards.
- Request a Quote — For volume orders (5+ units) or urgent requirements, email support@konmask.com for priority pricing and lead-time confirmation.
- Verify Compatibility — Provide your IRC5 controller serial number and current RobotWare version; our engineers will confirm compatibility before shipment.
- Shipping — DHL Express / FedEx International Priority available. Typical transit: 3–7 business days worldwide. Export documentation (commercial invoice, packing list, COO) included.
Application-Specific FAQ
Q: Can the DSQC697 replace a DSQC378B or DSQC652 in my IRC5?
A: No. The DSQC697 is specifically the DeviceNet option board. DSQC378B is the I/O board and DSQC652 is the Ethernet/IP board — these are distinct modules with different slot positions and software options.
Q: Do I need to re-teach robot programs after replacing the DSQC697?
A: No. Replacing the communication board does not affect robot motion programs. You will need to re-configure the DeviceNet node address and I/O signal mapping in RobotWare if the configuration backup is unavailable.
Q: What RobotWare version is required for DSQC697?
A: The DSQC697 is supported under RobotWare 5.12 and later, including all RobotWare 6.x releases. The “DeviceNet Master/Slave” software option must be licensed on the controller.
Q: Can this module operate as both Master and Slave simultaneously?
A: No. The DSQC697 operates in one role per network instance — either Master (scanner) or Slave (adapter) — as configured in RobotWare. A second DSQC697 board can be installed for a second independent DeviceNet network if the IRC5 cabinet has an available option slot.
Q: Is the DSQC697 compatible with Safety DeviceNet (DeviceNet Safety)?
A: No. The DSQC697 supports standard DeviceNet only. For functional safety over DeviceNet, ABB’s SafeMove and dedicated safety I/O modules are required.
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