Medium Voltage VFD Control Solution – Allen-Bradley 80190-480-01-R / 80190-478-51 | PowerFlex 7000 Series
Where This Product Is Used
The Allen-Bradley PowerFlex 7000 Drive Control Board (P/N 80190-480-01-R, cross-reference 80190-478-51) is the central intelligence module of the PowerFlex 7000 medium-voltage AC drive platform. It is deployed across demanding industrial environments where precise motor speed and torque control are mission-critical:
- Water & Wastewater Treatment Plants — pump station VFD control for raw water intake, effluent discharge, and sludge transfer systems
- Oil & Gas Upstream/Midstream — compressor drives, pipeline booster pumps, and wellhead motor control centers (MCCs)
- Mining & Minerals Processing — conveyor belt drives, ball mill motors, and slurry pump control in harsh, high-dust environments
- Pulp & Paper Mills — refiner drives, stock pump control, and winder/unwinder tension regulation
- Steel & Metals Manufacturing — rolling mill main drives, cooling fan control, and ladle transfer car systems
- Power Generation & Utilities — boiler feed pump drives, induced/forced draft fan control, and cooling water pump systems
- Chemical & Petrochemical Plants — reactor agitator drives, centrifugal compressor control, and large-scale blower systems
- Marine & Offshore — thruster drive control, ballast pump systems, and HVAC compressor drives on vessels and platforms
Technical Specifications
| Manufacturer | Allen-Bradley (Rockwell Automation) |
| Part Number | 80190-480-01-R |
| Cross-Reference P/N | 80190-478-51 |
| Series | PowerFlex 7000 |
| Module Type | Drive Control Board (Main Control PCB) |
| Drive Platform | PowerFlex 7000 Medium Voltage AC Drive |
| Voltage Class | Medium Voltage (2.4 kV – 6.6 kV) |
| Communication | ControlNet / DeviceNet / EtherNet/IP (drive-dependent) |
| Form Factor | PCB Assembly, DIN-rail / chassis mount |
| Operating Temperature | 0°C to +55°C (32°F to 131°F) |
| Storage Temperature | -40°C to +85°C |
| Humidity | 5% – 95% non-condensing |
| Condition | Surplus / Refurbished (tested) |
Why Engineers Specify This Model
- Direct Replacement Compatibility — 80190-480-01-R is the revised (-R) production release of 80190-478-51, offering a drop-in upgrade path with no firmware re-flashing required in most configurations.
- Proven Medium-Voltage Platform — PowerFlex 7000 is Rockwell Automation’s flagship MV drive, trusted in thousands of installations globally for its robust thermal management and fault-tolerant architecture.
- Integrated Diagnostics — onboard fault logging, real-time parameter monitoring, and DriveLogix integration reduce commissioning time and simplify predictive maintenance workflows.
- Reduced Downtime Risk — stocking a spare control board eliminates multi-week lead times on new OEM orders, protecting production uptime in critical process industries.
- Scalable Communication — native support for Rockwell’s industrial networks enables seamless integration with existing PlantPAx DCS or FactoryTalk SCADA environments.
Complete System Bill of Materials
For a fully operational PowerFlex 7000 MV drive system, the following components are typically required alongside this control board:
- PowerFlex 7000 Power Structure (frame-size specific)
- Gate Driver Board (series-specific P/N)
- Fiber Optic Interface Board
- Human Interface Module (HIM) — 20-HIM-A6 or equivalent
- ControlNet or EtherNet/IP communication adapter
- Input/Output Isolation Transformer (MV-rated)
- Cooling Fan Assembly & Thermal Management Unit
- DriveLogix Controller (optional, for embedded logic)
Contact support@konmask.com for complete BOM sourcing assistance.
Compliance & Industry Standards
- UL 508C — Power Conversion Equipment
- CSA C22.2 No. 14 — Industrial Control Equipment
- IEC 61800-3 — Adjustable Speed Electrical Power Drive Systems (EMC)
- IEC 61800-5-1 — Safety Requirements for Power Drive Systems
- CE Marking — European conformity (drive-level certification)
- IEEE 519 — Harmonic Control in Electric Power Systems
- NEMA ICS 7 — Industrial Control and Systems: Adjustable-Speed Drives
Quality Assurance & Sourcing
At Konmask.com, every surplus industrial component undergoes a structured quality process before listing:
- Visual Inspection — PCB trace integrity, component seating, connector condition, and label verification against OEM documentation
- Functional Bench Test — power-on verification and communication handshake testing where applicable
- Traceability — lot tracking and sourcing documentation maintained for each unit
- Anti-Counterfeit Screening — cross-checked against known OEM markings, date codes, and board revision identifiers
- Packaging — ESD-safe anti-static bags, foam-lined cartons, and moisture barrier packaging for international shipment
How to Source This Part
- Add to Cart — click the purchase button above to place your order directly online.
- Request a Quote — for bulk orders, project BOM sourcing, or lead-time inquiries, email support@konmask.com.
- Verify Compatibility — share your drive nameplate data (catalog number, series letter, firmware version) and our engineers will confirm fitment before shipment.
- Expedited Shipping — DHL Express, FedEx International Priority, and UPS Worldwide available. Export documentation (commercial invoice, packing list, COO) provided for all international orders.
- Lead Time — in-stock units ship within 1–3 business days. Contact us for availability confirmation.
Application-Specific FAQ
Q: Is 80190-480-01-R a direct replacement for 80190-478-51?
A: Yes. The “-R” suffix denotes a revised PCB revision. In most PowerFlex 7000 drive frames, this board is a direct drop-in replacement. We recommend verifying your drive’s firmware version with Rockwell Automation’s TechConnect support or contacting us for confirmation.
Q: Does this board support DriveLogix embedded control?
A: The PowerFlex 7000 platform supports optional DriveLogix integration. Whether this specific board revision enables that feature depends on the drive’s overall configuration. Contact us with your full drive catalog number for clarification.
Q: What is the warranty on surplus control boards?
A: Konmask.com provides a 90-day functional warranty on all tested surplus components. Extended warranty options are available upon request.
Q: Can you source other PowerFlex 7000 spare parts?
A: Yes. We maintain inventory of PowerFlex 7000 gate driver boards, fiber optic boards, HIM modules, and power structure components. Submit your full BOM to support@konmask.com for a consolidated quote.
Q: Do you provide export documentation for international orders?
A: Yes. All international shipments include a commercial invoice, packing list, country of origin certificate, and HS code classification. We have extensive experience shipping industrial automation components to Southeast Asia, the Middle East, Europe, and the Americas.
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