Web & Surface Inspection Solution — Basler SPL4096-140KM | sprint Series
The Basler SPL4096-140KM is a high-speed monochrome CMOS line scan camera engineered for demanding industrial inspection applications. With a 4096-pixel resolution and a maximum line rate of 140 kHz, it delivers the throughput and image quality required for continuous-web, print, and flat-panel inspection at production speeds.
Where This Product Is Used
- Web & Film Inspection: Continuous monitoring of paper, plastic film, textile, and metal foil for surface defects, pinholes, and coating irregularities at high line speeds.
- Print Quality Control: Inline verification of barcodes, text, color registration, and print density on packaging and label printing lines.
- Flat Panel Display (FPD) Inspection: High-resolution scanning of LCD/OLED substrates for mura defects, pixel anomalies, and glass surface contamination.
- PCB & Electronics AOI: Automated optical inspection of solder paste, component placement, and trace integrity on high-speed PCB assembly lines.
- Solar Cell Inspection: Detection of micro-cracks, edge chipping, and metallization defects on silicon wafers and solar cells.
- Pharmaceutical Blister & Label Inspection: Verification of fill levels, seal integrity, and label print accuracy in regulated production environments.
Technical Specifications
- Model: SPL4096-140KM
- Series: Basler sprint
- Sensor Type: CMOS line scan
- Resolution: 4096 pixels
- Maximum Line Rate: 140,000 lines/second (140 kHz)
- Pixel Size: 10 µm × 10 µm
- Sensor Length: 40.96 mm
- Output: Monochrome (Mono 8 / Mono 16)
- Interface: Camera Link (Base / Medium / Full)
- Data Rate: Up to 680 MB/s (Full Camera Link)
- Exposure Control: Programmable via Camera Link serial port
- Trigger: External hardware trigger / encoder input
- Power Supply: 12–24 V DC via Camera Link connector
- Operating Temperature: 0 °C to +50 °C
- Housing: Compact aluminum, 60 mm × 60 mm cross-section
- Lens Mount: F-mount (Nikon)
- Weight: ~530 g
- Compliance: CE, FCC, RoHS
Why Engineers Specify This Model
- Ultra-High Line Rate: 140 kHz enables inspection of fast-moving webs without motion blur, reducing false rejects and missed defects.
- Large Sensor Format: 40.96 mm sensor width covers wide material formats without stitching multiple cameras, simplifying system integration.
- CMOS Architecture: Superior dynamic range and low noise floor compared to CCD alternatives, enabling reliable detection of low-contrast surface features.
- Camera Link Full: High-bandwidth interface ensures lossless data transfer to frame grabbers at maximum line rates.
- Basler pylon SDK: Compatible with Basler’s pylon Camera Software Suite for rapid integration with standard vision software (Halcon, VisionPro, LabVIEW).
- Proven Platform: The sprint series is a field-proven platform deployed in thousands of production lines globally across automotive, semiconductor, and packaging industries.
Complete System Bill of Materials
For a complete SPL4096-140KM inspection system, engineers typically specify:
- Basler SPL4096-140KM camera (this unit)
- Camera Link frame grabber (e.g., Matrox Solios, Euresys Grablink Full)
- Camera Link cable — Full configuration, shielded, length per installation
- F-mount telecentric or line scan lens (focal length matched to field of view)
- Linear LED illumination bar (wavelength matched to material)
- Encoder / trigger interface module
- Industrial PC with PCIe slot for frame grabber
- Vision software license (Halcon, VisionPro, or equivalent)
Compliance & Industry Standards
- CE Marking: EMC Directive 2014/30/EU; Low Voltage Directive 2014/35/EU
- FCC Part 15 Class A
- RoHS 2 Compliant: Directive 2011/65/EU
- Camera Link Standard: AIA Camera Link Specification v2.0
- EMVA 1288: Sensor characterization data available per EMVA Standard 1288
Quality Assurance & Sourcing
Konmask.com sources the Basler SPL4096-140KM exclusively from authorized distribution channels and verified industrial surplus inventories. Every unit undergoes incoming inspection including:
- Visual inspection of housing, connectors, and lens mount
- Functional power-on verification via Camera Link interface
- Firmware version check and documentation
- Packaging in anti-static, shock-protected materials
Units are supplied with available original documentation. Warranty and return terms are stated at checkout.
How to Source This Part
- In Stock: Add to cart and proceed to checkout. We ship globally via DHL Express, FedEx, and UPS.
- Lead Time Orders: Contact us for volume pricing, scheduled delivery, and OEM procurement support.
- RFQ / BOM Support: Send your full bill of materials to [email protected] for a consolidated quote.
- Export & Customs: We provide commercial invoices, packing lists, and HS code documentation for customs clearance.
Application-Specific FAQ
Q: What is the maximum web speed this camera can inspect at 4096-pixel resolution?
A: At 140 kHz line rate, achievable web speed depends on the required spatial resolution. At 0.1 mm/pixel cross-web resolution, the camera supports web speeds up to 14 m/s (840 m/min).
Q: Is the SPL4096-140KM compatible with GigE or USB3 frame grabbers?
A: No. This model uses the Camera Link interface exclusively. A Camera Link frame grabber (Base/Medium/Full) is required. For GigE-based systems, consider the Basler racer series.
Q: Can this camera be used for color inspection?
A: The SPL4096-140KM is a monochrome (KM) model. For color line scan, Basler offers the SPL4096-140KC with a trilinear color sensor.
Q: What frame grabber is recommended for full 140 kHz operation?
A: Camera Link Full configuration is required to achieve 140 kHz at 8-bit depth. Recommended grabbers include the Matrox Solios eCL/Full, Euresys Grablink Full, and Active Silicon Phoenix.
Q: Is export of this product subject to restrictions?
A: Machine vision cameras may be subject to export control regulations depending on destination country. Buyers are responsible for compliance with applicable export laws. Contact us for ECC/ECCN classification details.
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