Panel PC HMI Solution – BECKHOFF CP6500-1006-0020 | CP6500 Series
Where This Product Is Used
The BECKHOFF CP6500-1006-0020 is a compact, fanless Industrial Panel PC engineered for demanding HMI and control applications across a wide range of industrial environments. Typical deployment scenarios include:
- Machine Tool & CNC Control: Serves as the operator interface and embedded controller for CNC machining centers, lathes, and grinding machines, replacing traditional operator panels with a unified PC-based HMI.
- Packaging & Filling Lines: Mounted directly on machine frames for real-time recipe management, line speed control, and fault visualization in high-throughput packaging systems.
- Automotive Assembly: Integrated into robotic welding cells and conveyor control stations where vibration resistance and compact form factor are critical.
- Building Automation & HVAC: Deployed as a central visualization node for BACnet/IP or KNX-based building management systems, providing operators with live floor-plan dashboards.
- Water & Wastewater Treatment: Panel-mounted in control cabinets for SCADA front-end visualization, alarm management, and historian connectivity in corrosive or humid environments.
- Food & Beverage Processing: Used in hygienic-design enclosures where IP-rated front bezels and fanless cooling eliminate contamination risks from rotating parts.
- Renewable Energy & Power Distribution: Acts as the local HMI for wind turbine nacelle controllers, solar inverter monitoring stations, and substation automation panels.
Technical Specifications
| Parameter | Value |
|---|---|
| Manufacturer | BECKHOFF Automation |
| Part Number | CP6500-1006-0020 |
| Series | CP6500 — Compact Panel PC |
| Form Factor | Fanless embedded Panel PC with integrated display |
| Display Size | 15″ (nominal; confirm with BECKHOFF datasheet for exact diagonal) |
| Resolution | 1024 × 768 (XGA) — verify against current BECKHOFF documentation |
| Processor Platform | Intel® Atom™ / Celeron® (generation per order configuration) |
| Operating System | Windows Embedded / Windows 10 IoT Enterprise (configurable) |
| Storage | CFast card or SSD (configuration-dependent) |
| Communication Interfaces | Ethernet (RJ45), USB, DVI/DisplayPort (model-dependent) |
| Fieldbus / EtherCAT | Compatible with BECKHOFF EtherCAT I/O infrastructure |
| Supply Voltage | 24 V DC (nominal) |
| Operating Temperature | 0 °C … +55 °C (check BECKHOFF datasheet for exact range) |
| Protection Rating | IP65 front panel (typical for CP6500 series) |
| Weight | 268 g (unit weight as listed) |
| Mounting | Panel cut-out mounting with VESA or arm options |
| Certifications | CE, UL (see Compliance section) |
Note: Always cross-reference with the official BECKHOFF CP6500 datasheet for your specific hardware revision before finalizing a design.
Why Engineers Specify This Model
- Fanless & Maintenance-Free Cooling: Eliminates the single most common failure point in industrial PCs — the cooling fan — extending MTBF and reducing scheduled maintenance windows.
- Compact Footprint: The CP6500 series integrates display, CPU, and I/O into a single slim unit, minimizing cabinet depth and simplifying panel layout.
- TwinCAT 3 Native Integration: Runs BECKHOFF’s TwinCAT 3 automation software natively, enabling a single device to handle both PLC logic and HMI visualization without a separate controller.
- EtherCAT Backbone Ready: Connects directly to BECKHOFF EtherCAT I/O terminals (EL/EP series), enabling deterministic, high-speed fieldbus communication with sub-millisecond cycle times.
- Wide Industrial OS Support: Supports Windows Embedded and Windows 10 IoT Enterprise, ensuring compatibility with legacy SCADA software and modern OPC UA clients.
- Long-Term Availability: BECKHOFF’s industrial product lifecycle policy ensures multi-year availability, reducing obsolescence risk for OEM machine builders.
- Vibration & Shock Resistance: Solid-state design with no spinning media (CFast/SSD) meets IEC 60068-2 vibration and shock requirements for mobile and heavy-industry applications.
Complete System Bill of Materials
For a fully operational BECKHOFF CP6500-1006-0020 control node, the following complementary components are typically required:
| Item | BECKHOFF Part / Category | Purpose |
|---|---|---|
| Panel PC (this unit) | CP6500-1006-0020 | HMI + embedded controller |
| 24 V DC Power Supply | PS2000 series or equivalent | Panel PC power feed |
| EtherCAT Coupler | EK1100 or EK1101 | EtherCAT I/O bus head |
| Digital Input Terminal | EL1008 / EL1809 | 8/16-ch 24 V DC DI |
| Digital Output Terminal | EL2008 / EL2809 | 8/16-ch 24 V DC DO |
| Analog Input Terminal | EL3004 / EL3008 | 4/8-ch ±10 V or 4–20 mA AI |
| Analog Output Terminal | EL4004 | 4-ch ±10 V AO |
| TwinCAT 3 License | TC1000 / TC1200 (PLC runtime) | Automation software runtime |
| CFast Storage Card | CU8800-0000 or compatible | OS and program storage |
| Panel Mounting Hardware | ZB8800 or equivalent | Secure panel cut-out installation |
Compliance & Industry Standards
- CE Marking: Complies with EU Low Voltage Directive (LVD) 2014/35/EU and EMC Directive 2014/30/EU.
- UL/cUL Listed: Recognized for use in North American industrial control panels per UL 508A.
- IEC 61131-3: TwinCAT 3 runtime supports all five IEC 61131-3 programming languages (LD, FBD, ST, IL, SFC).
- IEC 60068-2: Designed to withstand vibration and shock per IEC 60068-2-6 and IEC 60068-2-27.
- RoHS Compliant: Manufactured in accordance with EU RoHS Directive 2011/65/EU restricting hazardous substances.
- IP65 Front Panel: Rated for protection against dust ingress and low-pressure water jets (front bezel).
- REACH: Compliant with EU REACH Regulation (EC) No 1907/2006 on chemical substances.
Quality Assurance & Sourcing
At Konmask.com, every BECKHOFF component we supply undergoes a structured verification process before dispatch:
- Authenticity Verification: Units are sourced from authorized BECKHOFF distribution channels or verified surplus inventories. Serial numbers and firmware versions are cross-checked against BECKHOFF’s product database where accessible.
- Visual & Functional Inspection: Each unit is inspected for physical integrity — connector condition, label legibility, and absence of counterfeit indicators — prior to listing and shipment.
- Secure Anti-Static Packaging: Shipped in ESD-safe bags with foam cushioning inside double-wall corrugated cartons to prevent transit damage.
- Traceability Documentation: Packing lists include part number, serial number (where available), and inspection date for your incoming QC records.
- Warranty: 90-day return-to-base warranty against defects in materials and workmanship. Extended warranty options available — contact us for details.
How to Source This Part
- Add to Cart directly on this page for immediate checkout.
- Request a Quote for volume orders (5+ units) or project-based procurement — email support@konmask.com with your project BOM.
- Lead Time: In-stock units ship within 1–3 business days. Out-of-stock units are sourced on request — typical lead time 7–21 business days depending on availability.
- Export & Cross-Border Orders: We support international shipping with full commercial invoice and packing list documentation for customs clearance. Contact us for DDP/DAP Incoterms options.
- Payment: T/T (bank transfer), PayPal, and major credit cards accepted. Net-30 terms available for approved corporate accounts.
Application-Specific FAQ
Q: Can the CP6500-1006-0020 run TwinCAT 3 PLC runtime simultaneously with an HMI application?
A: Yes. The CP6500 series is designed to run TwinCAT 3 (TC1000/TC1200) alongside a SCADA or HMI application (e.g., TwinCAT HMI, Wonderware, or iFIX) concurrently, leveraging the multi-core processor and real-time kernel isolation.
Q: Is this unit compatible with BECKHOFF EtherCAT I/O terminals (EL series)?
A: Yes. The CP6500-1006-0020 connects to EtherCAT I/O via the onboard Ethernet port configured as an EtherCAT master under TwinCAT 3, supporting the full EL/EP terminal range.
Q: What is the maximum number of EtherCAT nodes this Panel PC can manage?
A: TwinCAT 3 on the CP6500 platform supports up to 65,535 EtherCAT nodes per master instance in theory; practical limits depend on cycle time requirements and CPU load. Typical machine applications run 50–500 nodes comfortably.
Q: Can I replace the CFast card in the field without special tools?
A: The CFast slot on CP6500 units is typically accessible via a service cover on the rear of the unit. Field replacement is possible; however, a pre-imaged replacement card with the correct OS and TwinCAT license backup is required. Consult BECKHOFF’s service documentation for your specific hardware revision.
Q: Is the unit suitable for use in ATEX / hazardous area zones?
A: The standard CP6500-1006-0020 is not ATEX-certified. For hazardous area applications, BECKHOFF offers purged/pressurized enclosure solutions or alternative product lines. Contact us to discuss your zone classification requirements.
Q: Do you supply the TwinCAT 3 software license with the hardware?
A: Hardware and software licenses are sold separately unless explicitly bundled. We can source TwinCAT 3 runtime licenses (TC1000, TC1200, TC1300) — please include your license requirements in your quote request.
Q: What is your return policy if the unit does not power on upon receipt?
A: DOA (Dead on Arrival) units are eligible for immediate replacement or full refund within 7 days of receipt. Please contact support@konmask.com with photos and a brief fault description to initiate the process.
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