Rotating Machinery Protection Solution — Bently Nevada 3500/22M 138607-01 | 3500 Series
Where This Product Is Used
The Bently Nevada 3500/22M Transient Data Interface (TDI) Module is deployed in mission-critical rotating machinery protection and condition monitoring systems across heavy industry. Typical installation environments include:
- Gas & Steam Turbines — Captures high-resolution transient vibration data during startup, shutdown, and trip events for root-cause analysis.
- Centrifugal & Axial Compressors — Monitors shaft dynamics during surge events and process upsets in petrochemical and LNG plants.
- Large Rotating Pumps & Fans — Records transient waveforms for predictive maintenance programs in power generation and water treatment facilities.
- Marine Propulsion Systems — Integrated into 3500 rack-based protection systems aboard LNG carriers and offshore platforms.
- Paper & Steel Mill Drive Trains — Provides event-triggered data capture for gearbox and motor-drive diagnostics.
The TDI module interfaces directly with the 3500 rack backplane, collecting raw time-waveform and spectral data from connected transducer modules and transmitting it to a host PC running System 1 or Bently Nevada’s Trendmaster software for post-event analysis.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 138607-01 |
| Model | 3500/22M |
| Series | Bently Nevada 3500 |
| Module Type | Transient Data Interface (TDI) |
| Communication Interface | RS-232 / Ethernet (host-dependent) |
| Data Capture | Time-waveform, orbit, Bode, polar, cascade, waterfall |
| Rack Compatibility | 3500 Rack (standard & TMR configurations) |
| Power Supply | Supplied via 3500 rack backplane |
| Operating Temperature | 0 °C to +65 °C |
| Storage Temperature | −40 °C to +85 °C |
| Humidity | 5% to 95% RH, non-condensing |
| Weight | 820 g (approx.) |
| Approvals | CE, cULus (refer to current product certificate) |
Why Engineers Specify This Model
- Event-Triggered Transient Capture — Automatically records high-resolution waveform data on alarm, danger, or trip events without operator intervention, preserving critical diagnostic data that steady-state monitors miss.
- Seamless 3500 Rack Integration — Plugs directly into any standard 3500 rack slot; no external wiring harness or signal conditioning required, reducing installation time and potential failure points.
- Multi-Channel Simultaneous Sampling — Synchronously samples all connected monitor channels, enabling accurate orbit and phase analysis across multiple measurement planes.
- System 1 / Trendmaster Compatible — Native protocol support eliminates custom driver development; data flows directly into Bently Nevada’s analysis and historian platforms.
- Long-Term Installed Base — The 3500 platform has a decades-long installed base in API 670-compliant systems; the 3500/22M is a proven, well-documented module with broad field support.
- Reduced Downtime Risk — Having a verified spare on-site eliminates extended lead times during unplanned outages — a key consideration for continuous-process industries.
Complete System Bill of Materials
The 3500/22M TDI Module is typically specified alongside the following components for a complete 3500 protection rack:
- 3500/05 Rack Interface Module (RIM) — system communication gateway
- 3500/15 Power Supply Module — rack power conditioning
- 3500/20 Keyphasor Module — shaft reference signal input
- 3500/40M Proximitor / Seismic Monitor — radial vibration measurement
- 3500/42M Proximitor / Seismic Monitor — axial position & vibration
- 3500/45 Position Monitor — thrust position monitoring
- 3500/50M Tachometer Module — speed measurement
- 3500/92 Communication Gateway Module — Modbus / OPC integration
- Bently Nevada System 1 Software — data historian and analysis platform
Contact Konmask for bundle pricing on complete rack assemblies or multi-module spare kits.
Compliance & Industry Standards
- API 670 — Machinery Protection Systems (5th Edition): The 3500 platform is the reference implementation for API 670-compliant protection systems in oil & gas applications.
- IEC 61511 — Functional Safety for Process Industry Sectors: Compatible with SIL-rated safety instrumented system architectures when used with appropriate rack configurations.
- ISO 10816 / ISO 20816 — Mechanical Vibration — Evaluation of machine vibration by measurements on non-rotating parts.
- CE Marking — Compliant with applicable EU directives for industrial electronic equipment.
- cULus Listed — Recognized for use in North American industrial control panel applications.
Quality Assurance & Sourcing
Konmask sources the Bently Nevada 3500/22M 138607-01 through verified industrial automation supply channels. Every unit offered is subject to the following quality process:
- Visual & Physical Inspection — Connector integrity, PCB condition, label legibility, and housing checked against OEM reference standards.
- Functional Verification — Where test equipment is available, modules are bench-tested for communication response and backplane interface continuity prior to dispatch.
- Traceability Documentation — Serial number and firmware revision recorded at intake; documentation available on request.
- Secure Packaging — ESD-safe bags, foam-lined cartons, and moisture-barrier packaging used for all shipments.
- Warranty — 12-month warranty against defects in materials and workmanship from date of delivery.
How to Source This Part
- Confirm your rack configuration — Verify your 3500 rack slot availability and firmware revision compatibility before ordering.
- Request a quote — Contact support@konmask.com or call +0086 19859288691 for volume pricing, lead time confirmation, and export documentation.
- Specify shipping requirements — Indicate if expedited freight, export packing, or specific carrier routing is required for your project.
- Place order & receive documentation — Purchase order accepted; packing list, commercial invoice, and test report issued with shipment.
- Installation support — Konmask technical staff can assist with rack integration questions and System 1 configuration guidance post-delivery.
Application-Specific FAQ
Q: Is the 3500/22M compatible with both standard and TMR (Triple Modular Redundant) 3500 racks?
A: Yes. The 3500/22M is compatible with standard 3500 rack configurations. For TMR rack compatibility, confirm the specific rack part number and firmware revision with your system integrator or contact Konmask for verification.
Q: What software is required to retrieve transient data from the 3500/22M?
A: The module is designed to work with Bently Nevada System 1 software and legacy Trendmaster platforms. Third-party OPC DA/UA clients can also access data via the 3500/92 Communication Gateway Module.
Q: Can this module be used as a hot spare in an operating rack?
A: The 3500 platform supports online module replacement in certain configurations. Consult the 3500 Engineering Manual (GEK-91485) and your site safety procedures before performing live rack maintenance.
Q: What is the typical lead time for the 138607-01?
A: Konmask maintains stock of commonly requested 3500 series modules. Contact us to confirm current availability. For out-of-stock units, typical sourcing lead time is 2–6 weeks depending on origin.
Q: Do you provide export documentation for international shipments?
A: Yes. Konmask provides commercial invoice, packing list, certificate of origin, and ECCN classification documentation as required for customs clearance.
Q: Is this a new or refurbished unit?
A: Konmask clearly states the condition of each unit at the time of quotation (new surplus, refurbished, or used-tested). Contact us for the current stock condition of this part number.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
