Industrial Surge Control Solution – Compressor Controls Corp MCP-1004 | MCP Series
Where This Product Is Used
The Compressor Controls Corp (CCC) MCP-1004 is a dedicated compressor controller engineered for continuous-duty industrial environments where surge protection and precise capacity control are mission-critical. Typical deployment sites include:
- Oil & Gas Processing Plants – Anti-surge control on centrifugal gas compressors in upstream/midstream pipelines
- LNG & Petrochemical Facilities – Multi-compressor train coordination and load sharing
- Power Generation – Inlet guide vane (IGV) and variable speed drive (VSD) control on air compressors
- Refinery & Chemical Plants – Recycle valve modulation to prevent surge during process upsets
- Industrial Air Separation Units (ASU) – Axial and centrifugal compressor protection in cryogenic processes
- Offshore Platforms – Compact, ruggedized control in space-constrained topside installations
Technical Specifications
| Part Number | MCP-1004 |
| Manufacturer | Compressor Controls Corp (CCC) |
| Series | MCP Series |
| Function | Anti-Surge & Capacity Control |
| Compatible Compressor Types | Centrifugal, Axial |
| Control Outputs | Analog 4–20 mA (recycle valve, IGV, VSD) |
| Communication | MODBUS RTU / RS-485 (model-dependent) |
| Power Supply | 24 VDC nominal |
| Enclosure / Mounting | DIN-rail / panel-mount module |
| Operating Temperature | 0 °C to +60 °C |
| Weight | 1,270 g (approx.) |
| Certifications | CE, UL (verify with current datasheet) |
Note: Confirm exact I/O count, firmware version, and hazardous-area ratings against the official CCC MCP-1004 datasheet before final engineering selection.
Why Engineers Specify This Model
- Proven CCC Anti-Surge Algorithm – Implements the industry-standard surge control line (SCL) and surge avoidance line (SAL) logic developed by CCC over decades of compressor protection experience.
- Fast Response – Sub-100 ms control loop execution prevents surge events before they damage impellers or seals.
- Integrated Capacity Control – Combines anti-surge and throughput optimization in a single module, reducing panel footprint and wiring complexity.
- Seamless DCS Integration – Standard 4–20 mA and MODBUS interfaces allow drop-in integration with Honeywell, Emerson DeltaV, ABB, and Yokogawa DCS platforms.
- Field-Proven Reliability – CCC MCP-series controllers are installed on thousands of compressor trains worldwide across oil & gas, petrochemical, and power sectors.
Complete System Bill of Materials
For a fully functional anti-surge control loop, the MCP-1004 is typically paired with:
- Differential pressure transmitter (suction/discharge ΔP) – e.g., Emerson Rosemount 3051
- Recycle / blow-off valve with positioner – e.g., Fisher, Flowserve, or Metso
- Speed sensor / tachometer input module
- 24 VDC power supply module (DIN-rail)
- MODBUS gateway or DCS I/O card for supervisory integration
- Surge detection pressure transmitters (suction & discharge)
Contact support@konmask.com for BOM assistance and compatible spare parts sourcing.
Compliance & Industry Standards
- Designed in alignment with API 670 (Machinery Protection Systems) and API 672 (Packaged, Integrally Geared Centrifugal Air Compressors) guidelines
- CE Marking – EMC Directive compliance for European installations
- Suitable for use in SIL-assessed safety loops (consult CCC for SIL certification documentation)
- MODBUS RTU communication compliant with IEC 61158
Quality Assurance & Sourcing
Konmask.com specializes in industrial automation components for the oil & gas, petrochemical, and power generation sectors. Every unit we supply:
- Is sourced from authorized distributors or verified surplus channels
- Undergoes visual inspection and functional verification prior to dispatch
- Ships with original manufacturer labeling and documentation where available
- Is backed by our 90-day return policy for defective units
We maintain strict traceability records for all CCC components. Counterfeit-free guarantee.
How to Source This Part
The CCC MCP-1004 is available for immediate inquiry. To place an order or request a quote:
- 📧 Email: support@konmask.com
- 📞 Phone / WhatsApp: +0086 198 5928 8691
- 🌐 Website: https://konmask.com
Lead time, pricing, and availability confirmed within 24 business hours. Bulk and project-quantity pricing available.
Application-Specific FAQ
Q: Can the MCP-1004 replace an older CCC Tri-Loop or Mark VI controller?
A: The MCP-1004 is a standalone anti-surge and capacity controller. Retrofit compatibility depends on existing I/O wiring and DCS interface. Contact us for a migration assessment.
Q: Is the MCP-1004 suitable for hazardous area (Zone 1 / Class I Div 1) installation?
A: The base module is typically rated for safe-area (non-hazardous) panel installation. For hazardous-area use, install in a certified Ex-d or Ex-e enclosure. Verify with the current CCC product datasheet.
Q: What is the difference between MCP-1004 and MCP-1002?
A: The MCP-1004 typically offers additional I/O channels and expanded control loop capacity versus the MCP-1002. Confirm exact feature differences with the CCC product comparison guide.
Q: Do you provide commissioning support?
A: We supply hardware. For commissioning and tuning services, we can refer you to certified CCC system integrators in your region.
Q: What is the warranty on this unit?
A: We offer a 90-day warranty against defects on all units. Extended warranty options available on request.
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Contact: support@konmask.com | +0086 19859288691
