Honeywell C300 CC-Controller Module – High-Performance Process Controller | Experion PKS Platform
Engineering Background
The Honeywell C300 Controller Module is the core processing unit of the Experion PKS (Process Knowledge System) Distributed Control System architecture. Designed for mission-critical process industries, the C300 delivers deterministic control execution with fault-tolerant redundancy, making it the preferred choice for refining, petrochemical, power generation, and advanced manufacturing environments.
Product Positioning
As a direct replacement and upgrade path from legacy Honeywell TDC 3000 and PlantScape systems, the C300 CC-Controller Module enables seamless migration while preserving existing I/O infrastructure. Procurement engineers specify the C300 for its proven 99.99% uptime record, native FTE (Fault Tolerant Ethernet) integration, and compatibility with the full Experion PKS ecosystem.
Complete Technical Specifications
| Model / SKU | C300 CC-Controller Module |
| Brand | Honeywell Process Solutions |
| Platform | Experion PKS (Process Knowledge System) |
| Controller Type | Distributed Control System (DCS) Process Controller |
| Processor | Dual-core embedded processor with real-time OS |
| Control Execution Environment | CEE (Control Execution Environment) – IEC 61131-3 compliant |
| Communication Ports | Dual FTE (Fault Tolerant Ethernet) ports; HART pass-through |
| Redundancy | Hot-standby controller redundancy supported |
| I/O Capacity | Up to 2,000 I/O points per controller (with CIOM/RIOM expansion) |
| Scan Rate | Configurable: 100ms to 1s standard; 50ms high-speed option |
| Memory | Non-volatile flash memory for configuration retention |
| Power Supply | 24 VDC (supplied via C300 chassis backplane) |
| Operating Temperature | 0°C to 60°C (32°F to 140°F) |
| Humidity | 5% to 95% RH, non-condensing |
| Certifications | CE, UL, FM, ATEX (zone 2 with appropriate enclosure) |
| Mounting | C300 Controller Chassis (CC-PCNT01 / CC-PCNT02) |
| Weight | 1.33 kg |
| Country of Origin | United States |
Proven Application Environments
- Oil & Gas Refining – Crude distillation, hydrocracking, and blending unit control
- Petrochemical Plants – Reactor temperature/pressure loop management with SIL-rated interlocks
- Power Generation – Boiler combustion control, turbine sequencing, and load dispatch
- Pulp & Paper – Digester control, bleaching sequences, and recovery boiler management
- Pharmaceutical Manufacturing – Batch process control with 21 CFR Part 11 audit trail support
- Water & Wastewater Treatment – SCADA-integrated process automation with remote I/O
Engineering Advantages
- Fault Tolerant Ethernet (FTE) – Dual-ring network topology eliminates single points of failure at the control network layer
- Bumpless Redundancy Switchover – Sub-100ms failover with zero process disruption during controller switchover
- Unified Engineering Environment – Fully integrated with Experion PKS Control Builder for function block and sequential control programming
- Scalable I/O Architecture – Supports local CIOM and remote RIOM I/O modules over FTE without additional gateways
- Online Firmware Updates – Non-disruptive firmware upgrades maintain process continuity during maintenance windows
- Native HART Integration – Direct HART device management through the controller without additional multiplexers
System Architecture & Signal Flow
The C300 CC-Controller Module resides in the C300 Controller Chassis and communicates upstream to the Experion PKS Server via FTE. Downstream, it manages I/O through CIOM (Cabinet I/O Module) or RIOM (Remote I/O Module) assemblies connected over the same FTE network. The control strategy executes within the CEE, processing analog inputs (4–20mA, thermocouple, RTD), discrete I/O, and HART device variables. Outputs drive final control elements (control valves, VFDs, motor starters) through the corresponding I/O modules. Redundant C300 pairs synchronize state continuously, with the standby module assuming control within one scan cycle upon primary failure.
Sourcing & Quality Verification
- All units sourced from authorized Honeywell distribution channels or verified industrial surplus with full traceability documentation
- Pre-shipment inspection includes: visual inspection, firmware version verification, and functional power-on test
- Serialized units with Honeywell OEM labeling intact; no remarked or counterfeit components
- Certificate of Conformance (CoC) available upon request for regulated industries
- 30-day return policy for DOA (Dead on Arrival) units with RMA process
Procurement Process
- Confirm compatibility – Verify your Experion PKS version (R310 and above recommended) and chassis type (CC-PCNT01 or CC-PCNT02)
- Request a quote – Contact support@konmask.com with your project BOM for volume pricing and lead time confirmation
- Place order – Secure checkout via Konmask.com; wire transfer and corporate PO accepted for B2B orders
- Shipping – EXW Xiamen; DHL/FedEx express available; export documentation (commercial invoice, packing list, CO) included
- Incoming inspection – We recommend verifying firmware version and running a bench power-on test before installation
Technical FAQ
Q: Is the C300 compatible with legacy Honeywell TDC 3000 I/O?
A: Yes, via the Series C I/O Migration strategy using CIOM adapters. Consult your Honeywell migration guide for specific I/O card compatibility matrices.
Q: Can the C300 operate without redundancy?
A: Yes. A single C300 module operates in simplex mode. Redundancy requires a matched pair of C300 modules in adjacent chassis slots with a redundancy cable.
Q: What Experion PKS software version is required?
A: Minimum R310.x; R400 and above recommended for full feature support including advanced alarm management and PHD historian integration.
Q: What is the typical lead time for in-stock units?
A: In-stock units ship within 1–3 business days. For project quantities (>5 units), contact us for dedicated allocation and staggered delivery scheduling.
Q: Do you provide installation support?
A: We provide pre-sales technical consultation and post-sales documentation support. On-site commissioning services can be arranged through our partner network.
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