Process Measurement & Flow Counting Solution – Honeywell TC-PCICO1K | TotalPlant Solution (TPS) TDC 3000
The Honeywell TC-PCICO1K is a high-speed Pulse Counter Input/Output Module designed for the TotalPlant Solution (TPS) / TDC 3000 Distributed Control System platform. It enables precise pulse-based measurement of flow, speed, and frequency signals in demanding industrial process environments — making it a critical component for refineries, chemical plants, power generation facilities, and utilities worldwide.
Where This Product Is Used
The TC-PCICO1K is deployed across a wide range of industrial applications where accurate pulse counting and high-frequency signal acquisition are essential:
- Oil & Gas Refineries: Flow metering for crude oil, natural gas, and refined product pipelines using turbine or positive displacement meters.
- Chemical & Petrochemical Plants: Batch process control requiring precise volumetric counting and totalization.
- Power Generation: Turbine speed monitoring, generator frequency measurement, and fuel flow tracking.
- Water & Wastewater Treatment: Pump flow totalization, dosing control, and effluent monitoring.
- Pulp & Paper Mills: Line speed control and production counting on high-speed machinery.
- Pharmaceutical Manufacturing: Precise liquid dispensing and batch totalization in GMP-regulated environments.
Technical Specifications
| Part Number | TC-PCICO1K |
| Manufacturer | Honeywell Process Solutions |
| Series / Platform | TotalPlant Solution (TPS) / TDC 3000 |
| Module Type | Pulse Counter Input/Output (I/O) Module |
| Input Signal Type | Pulse / Frequency (contact closure, TTL, or voltage pulse) |
| Counting Function | High-speed pulse accumulation and totalization |
| Output Type | Digital output for control or alarm functions |
| Communication | TPS Local Control Network (LCN) backplane |
| Mounting | TPS I/O Link chassis / card cage |
| Operating Temperature | 0°C to 60°C (32°F to 140°F) |
| Power Supply | Supplied via TPS backplane |
| Certifications | CE, UL (refer to Honeywell datasheet for full listing) |
| Form Factor | Single-slot I/O card |
Note: Specifications are based on Honeywell TPS platform standards. Always verify against the official Honeywell datasheet for your specific revision.
Why Engineers Specify This Model
- Native TPS/TDC 3000 Integration: Plug-and-play compatibility with existing Honeywell TPS infrastructure — no gateway or signal converter required.
- High-Speed Pulse Accuracy: Designed for high-frequency pulse trains from turbine meters, encoders, and proximity sensors with minimal signal loss.
- Totalization & Batching: Built-in accumulation logic supports flow totalization and batch counting directly at the I/O level, reducing controller load.
- Proven Reliability: Field-proven in continuous 24/7 process environments with decades of installed base across global refineries and chemical plants.
- Reduced Downtime: Hot-swap capable within TPS chassis, enabling maintenance without full system shutdown.
- Long Service Life: Honeywell’s TPS platform is supported with spare parts and refurbished modules, extending plant asset life well beyond OEM production cycles.
Complete System Bill of Materials
The TC-PCICO1K operates within the Honeywell TPS I/O subsystem. A complete installation typically includes:
- TC-PCICO1K – Pulse Counter I/O Module (this item)
- TC-CCR014 / TC-CCR024 – I/O Link Cable Assembly
- TC-PRS021 – Power Supply Module for I/O chassis
- TPS I/O Card Cage / Chassis – Compatible Honeywell TPS rack
- TC-FPCXX Series – Field Termination Panel (FTP) for field wiring
- HPM (High-Performance Process Manager) – Host controller for TPS I/O network
Contact support@konmask.com for a complete BOM quotation for your TPS system expansion or replacement project.
Compliance & Industry Standards
- CE Marking – European conformity for industrial electrical equipment
- UL Listed – Underwriters Laboratories certification for North American markets
- IEC 61511 – Functional safety standard for process industry sectors (SIS compatibility)
- ISA-5.1 – Instrumentation symbols and identification standards compliance
- RoHS Compliant – Restriction of Hazardous Substances (verify revision-specific compliance)
Quality Assurance & Sourcing
At Konmask.com, every Honeywell TC-PCICO1K module is subject to a rigorous quality process before shipment:
- ✅ Visual Inspection: PCB, connectors, and housing checked for physical damage or corrosion
- ✅ Functional Power-On Test: Module initialized and verified for correct LED status and communication response
- ✅ Firmware Version Check: Revision documented and disclosed prior to shipment
- ✅ Anti-Static Packaging: Shipped in ESD-safe bags with foam cushioning
- ✅ Traceability: Serial number and test records retained for each unit
We source from decommissioned plant inventories, authorized distributors, and certified refurbishers — never from unverified grey-market channels.
How to Source This Part
- Submit an RFQ: Email support@konmask.com with your required quantity, delivery timeline, and any firmware/revision requirements.
- Receive a Quote: Our team responds within 1 business day with pricing, availability, and lead time.
- Order Confirmation: Confirm your purchase order — we accept T/T bank transfer, PayPal, and trade assurance.
- Inspection & Dispatch: Module tested, documented, and shipped via DHL / FedEx with full tracking.
- After-Sales Support: 90-day warranty on all tested units. Technical support available via email and WhatsApp.
📞 Phone / WhatsApp: +0086 19859288691
📧 Email: support@konmask.com
Application-Specific FAQ
Q: Is the TC-PCICO1K compatible with the Honeywell HPM controller?
A: Yes. The TC-PCICO1K is designed for the TPS I/O Link network and communicates natively with the High-Performance Process Manager (HPM) and other TPS controllers.
Q: Can this module accept signals from turbine flow meters?
A: Yes. The TC-PCICO1K accepts pulse inputs from turbine meters, magnetic pickup sensors, and proximity switches — common in flow metering applications.
Q: What is the maximum pulse frequency this module can handle?
A: Refer to the Honeywell TPS I/O specification document for your firmware revision. Contact us and we can provide the relevant datasheet.
Q: Do you supply tested or as-is units?
A: All units sold by Konmask.com are functionally tested before shipment. Test reports are available upon request.
Q: Can you supply multiple units for a plant turnaround?
A: Yes. We maintain stock of common TPS I/O modules and can fulfill multi-unit orders. Contact us for volume pricing.
Q: What warranty do you offer?
A: We provide a 90-day functional warranty on all tested modules. Extended warranty options are available — please inquire.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
