KUKA 00-130-547 KCP2 Teach Pendant – Robot Programming & Jogging Controller | KR C2 / KR C3 Platform
Engineering Background: The KCP2 (KUKA Control Panel 2) is the standard human-machine interface for KUKA KR C2 and KR C3 robot controller generations, widely deployed across automotive body-in-white, arc welding, material handling, and palletizing cells worldwide. Part number 00-130-547 is the OEM-designated assembly for this pendant.
Product Positioning: Designed for process engineers and automation integrators who require a direct replacement or spare-unit for existing KUKA robot installations without controller migration. The KCP2 provides full teach, jog, program editing, and diagnostic capability from a single ergonomic handheld unit.
Complete Technical Specifications
- Part Number: 00-130-547
- OEM Designation: KCP2 (KUKA Control Panel 2)
- Compatible Controllers: KUKA KR C2, KR C2 sr, KR C3
- Compatible Robot Series: KR 6, KR 16, KR 30, KR 60, KR 100, KR 150, KR 200, KR 210, KR 240, KR 360 (C2/C3 generation)
- Display: Color TFT LCD, 640 × 480 px (VGA)
- Interface Connection: Proprietary KCP connector to KR C2/C3 cabinet
- Operating Modes: T1 (Manual Reduced Speed ≤250 mm/s), T2 (Manual High Speed), AUT, AUT EXT
- Emergency Stop: Integrated dual-channel E-Stop button (EN ISO 13850)
- Enabling Device: 3-position enabling switch (deadman switch), both sides
- Keypad: Membrane keypad with status LEDs
- Weight: 560 g (approx.)
- Country of Origin: Germany
- Software Compatibility: KUKA System Software (KSS) 5.x – 8.x (KR C2/C3 variants)
Proven Application Environments
- Automotive body-in-white (BIW) spot welding and hemming lines
- Arc welding and laser welding cells
- Automotive paint shop robot systems
- Palletizing and depalletizing stations
- Machine tending and press-to-press transfer
- Assembly and screw-driving automation
- Foundry and die-casting robot applications
Engineering Advantages
- Direct OEM Replacement: Plug-and-play swap for failed or damaged KCP2 units — no controller reconfiguration required.
- Full Diagnostic Access: Provides complete KSS diagnostic menus, log file access, and I/O monitoring from the pendant.
- Ergonomic Design: Balanced grip with ambidextrous enabling switches reduces operator fatigue during extended teach sessions.
- Robust Construction: Industrial-grade housing rated for factory floor environments; resistant to oils, coolants, and vibration.
- Safety Compliance: Dual-channel E-Stop and 3-position enabling device meet EN ISO 10218-1 and EN ISO 13849 requirements.
System Architecture & Signal Flow
The KCP2 communicates with the KR C2/C3 controller cabinet via a dedicated KCP interface cable. The pendant carries real-time bidirectional data (program commands, status feedback, safety signals) over a proprietary serial bus. The enabling device and E-Stop signals are hardwired through a dual-channel safety relay circuit within the controller cabinet, independent of the software layer, ensuring SIL 2 / PLd safety integrity.
Typical wiring path: KCP2 Pendant → KCP Interface Cable → X11 Connector (KR C2 Cabinet) → Safety PLC / Relay Module → Robot Drive System.
Sourcing & Quality Verification
- Units sourced from decommissioned OEM production lines or authorized surplus channels.
- Each unit undergoes functional power-on test and key-switch / E-Stop continuity verification before shipment.
- Cosmetic grade disclosed on request (Grade A: minimal wear; Grade B: functional with visible use marks).
- Original KUKA part label and serial number intact for traceability.
- Packaging: anti-static foam-lined carton with moisture barrier.
Procurement Process
- Step 1: Confirm your controller cabinet model (KR C2 or KR C3) and KSS software version.
- Step 2: Submit your order or RFQ via Konmask.com or email support@konmask.com.
- Step 3: Receive proforma invoice with lead time and shipping options (DHL Express / FedEx IP / sea freight).
- Step 4: Payment confirmation → unit reserved and prepared for dispatch.
- Step 5: Shipment with tracking number and commercial invoice for customs clearance.
Technical FAQ
- Q: Is 00-130-547 compatible with KR C4 controllers?
- A: No. KR C4 uses the smartPAD (part no. 00-168-334). The KCP2 is exclusively for KR C2 and KR C3 generations.
- Q: Can I use this pendant with a KR C2 sr (small robot) cabinet?
- A: Yes, the KCP2 is compatible with KR C2 sr cabinets running KSS 5.x.
- Q: Does the unit include the KCP interface cable?
- A: Cable is not included as standard. Please specify cable length requirement when ordering — we can source KUKA OEM cables separately.
- Q: What warranty is provided?
- A: 90-day functional warranty covering power-on and communication faults. Physical damage after delivery is excluded.
- Q: Can you provide a test report or inspection certificate?
- A: Yes, a functional test checklist is available upon request for orders requiring incoming inspection documentation.
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