Robot Programming Solution – KUKA KCP2 Teach Pendant | KR C2 Series
Where This Product Is Used
The KUKA KCP2 (KUKA Control Panel 2) is the primary human-machine interface for KUKA KR C2 robot controllers, deployed across demanding industrial automation environments:
- Automotive Assembly Lines – Spot welding, body-in-white handling, and paint shop robots in OEM and Tier-1 facilities.
- Arc Welding Cells – Precise path programming for MIG/TIG welding robots requiring millimeter-level repeatability.
- Material Handling & Palletizing – Teaching pick-and-place sequences for high-throughput logistics and warehousing robots.
- Machine Tending – CNC machine loading/unloading robots in precision machining shops.
- Foundry & Die Casting – High-temperature environment robot operation with rugged pendant design.
- Aerospace Component Handling – Controlled-environment manipulation of large structural parts.
Technical Specifications
| Parameter | Value |
|---|---|
| Model | KCP2 (KUKA Control Panel 2) |
| Part Number / SKU | KUKA-KCP2 |
| Compatible Controller | KUKA KR C2 Series |
| Display | Color LCD touchscreen |
| Interface | Dedicated KR C2 cable connector |
| Emergency Stop | Integrated dual-channel E-Stop button |
| Enabling Device | 3-position enabling switch (deadman switch) |
| Operating Modes | T1 (Manual Reduced Speed), T2 (Manual High Speed), AUT, AUT EXT |
| KSS Software Support | KSS 4.x – KSS 5.x |
| Weight | Approx. 2.19 kg |
| IP Rating | IP54 |
| Language Support | Multi-language KUKA System Software (KSS) |
Why Engineers Specify This Model
- Native KSS Integration – Runs KUKA System Software natively; full compatibility with KR C2 programs, no adaptation layers.
- Ergonomic Design – Balanced ambidextrous grip reduces operator fatigue during extended teach sessions.
- Safety-Certified Enabling Switch – IEC 60204-1 compliant 3-position deadman switch prevents accidental robot motion.
- Robust IP54 Housing – Withstands dust, coolant splash, and harsh industrial floor environments.
- Drop-In Replacement – Direct replacement for failed KCP2 units; no controller reconfiguration required.
- Proven Field Reliability – Globally deployed in automotive and heavy industry since the KR C2 platform launch.
Complete System Bill of Materials
For a fully operational KUKA KR C2 robot cell, the following components are typically required alongside the KCP2:
- KUKA KR C2 Robot Controller Cabinet
- KUKA KCP2 Teach Pendant Cable (10 m / 20 m)
- KUKA KR Series Robot Arm (KR 6, KR 16, KR 30, KR 60, etc.)
- KUKA System Software (KSS) License
- Resolver Cable & Motor Power Cable Set
- Safety Interface Board (SIB) for external E-Stop integration
Compliance & Industry Standards
- IEC 60204-1 – Safety of machinery: electrical equipment of machines.
- ISO 10218-1 – Robots and robotic devices: safety requirements for industrial robots.
- EN 60947-5-8 – Three-position enabling device standard compliance.
- CE Marking – Compliant for use within the European Economic Area.
- RoHS Compliant – Restriction of hazardous substances in electrical equipment.
Quality Assurance & Sourcing
All KUKA KCP2 units supplied by Konmask.com undergo a structured quality verification process:
- Visual inspection: physical damage, connector integrity, and display condition.
- Functional power-on test: display, keypad response, and E-Stop circuit continuity.
- 3-position enabling switch function verification.
- Sourced from decommissioned production lines, certified refurbishers, or authorized surplus channels.
- Each unit ships with a 90-day functional warranty against defects.
How to Source This Part
- Online: Add to cart directly on this page for immediate checkout.
- Email RFQ: support@konmask.com – include quantity and delivery timeline.
- Phone / WhatsApp: +0086 19859288691 – available for urgent procurement inquiries.
- Lead Time: In-stock units ship within 1–3 business days; sourced units within 7–14 business days.
- Export: International shipping supported with commercial invoice and packing list documentation.
Application-Specific FAQ
Q: Is the KCP2 compatible with KUKA KR C3 or KR C4 controllers?
A: No. The KCP2 is designed exclusively for the KR C2 platform. KR C3 uses the KCP3; KR C4 uses the smartPAD. These are not interchangeable.
Q: Can I use a KCP2 from a different robot model on my KR C2?
A: Yes, provided both controllers are KR C2 generation. The KCP2 is universal across all KR C2-based robot arms.
Q: What KSS software version does the KCP2 support?
A: The KCP2 supports KUKA System Software KSS 4.x through KSS 5.x — the standard versions for KR C2 controllers.
Q: Do you supply the connection cable separately?
A: Yes. KCP2 pendant cables are available in 10 m and 20 m lengths. Contact us to add a cable to your order.
Q: Is this a new or refurbished unit?
A: Units are sourced as tested-good surplus or refurbished. Condition is clearly stated on each listing. New OEM units can be quoted on request.
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Contact: support@konmask.com | +0086 19859288691
