KUKA Teach Pendant KR C4 – Handheld Robot Operator Terminal | KR C4 Platform
Engineering Background
The KUKA KR C4 controller generation introduced a unified, PC-based open architecture that replaced the proprietary KRC2 platform. Central to operator interaction is the Teach Pendant — the handheld terminal through which robot programs are created, edited, jogged, and monitored in real time. This listing covers a complete, factory-configured Teach Pendant assembly verified against the KR C4 hardware ecosystem.
Product Positioning
This unit is sourced for procurement engineers and system integrators requiring a direct replacement or spare Teach Pendant for KUKA KR C4 robot cells. It is compatible with the KPP600-20-1X40 power pack, 1FK7063-5AF71-1SY3-ZS77 servo motor drive references, and C4GA12 cabinet configurations — making it a precision-matched component for multi-axis KUKA robot installations.
Complete Technical Specifications
- Part Number / SKU: 00-198-260 · KPP600-20-1X40 UL C4 · 00-179-159 · 1FK7063-5AF71-1SY3-ZS77 · 00-207-218 · C4GA12
- Brand: KUKA Robotics
- Product Type: Teach Pendant (Handheld Operator Terminal)
- Compatible Controller: KUKA KR C4 / KR C4 compact / KR C4 smallsize
- Power Pack Reference: KPP600-20-1X40 UL C4
- Servo Motor Reference: 1FK7063-5AF71-1SY3-ZS77 (Siemens SIMOTICS S series)
- Cabinet Reference: C4GA12
- Interface: Ethernet-based KLI / KSI connection to KR C4 cabinet
- Display: Color touchscreen with KUKA smartHMI interface
- Safety: Integrated enabling device (3-position), emergency stop, key switch
- Weight: Approx. 600 g
- Ingress Protection: IP54 (dust and splash resistant)
- Operating Temperature: 0 °C to +45 °C
- Standards: CE, UL listed (UL C4 variant)
Proven Application Environments
- Automotive body-in-white welding and assembly lines
- Palletizing and material handling with KUKA KR QUANTEC / KR AGILUS series
- Machine tending and CNC cell integration
- Collaborative and hybrid robot workcells requiring KR C4 controller
- Replacement/spare for existing KR C4 installations during scheduled maintenance windows
Engineering Advantages
- Unified Platform Compatibility: Single pendant operates across the full KR C4 robot family via software configuration — no hardware swap required when redeploying between robot models.
- smartHMI Architecture: Windows-based open HMI allows custom operator screens, third-party software integration, and remote diagnostics via WorkVisual.
- UL-Listed Variant: This SKU carries UL certification (UL C4), meeting North American safety compliance requirements for industrial robot installations.
- Ergonomic Design: Ambidextrous grip, backlit keys, and color-coded function zones reduce operator fatigue during extended programming sessions.
- Integrated Safety Chain: 3-position enabling switch and E-stop are hardwired into the KR C4 safety controller — no external safety relay required.
System Architecture & Signal Flow
The Teach Pendant connects to the KR C4 cabinet via a dedicated KLI (KUKA Line Interface) Ethernet port. Communication is managed by the KUKA System Software (KSS) running on the cabinet’s industrial PC. The KPP600-20-1X40 power pack supplies regulated DC bus voltage to the KSD (KUKA Servo Drive) modules driving the 1FK7063-5AF71-1SY3-ZS77 servo axes. Operator commands issued via the pendant are processed through the real-time VxWorks kernel layer before being dispatched to the motion planner — ensuring deterministic cycle times independent of HMI load.
Sourcing & Quality Verification
- All units are inspected against KUKA part number databases prior to listing.
- Serial number and firmware revision documented and available upon request.
- Functional test report available for refurbished units.
- Packaging: anti-static foam insert, moisture barrier bag, outer carton with shock indicators.
- Traceability: full chain-of-custody documentation provided with shipment.
Procurement Process
- Step 1: Confirm your KR C4 cabinet serial number and KSS software version with your KUKA service documentation.
- Step 2: Verify pendant cable length and connector type (standard 10 m coiled cable or straight cable variant).
- Step 3: Place order via Konmask.com or contact [email protected] for volume pricing and lead time confirmation.
- Step 4: Receive shipment with full documentation; perform incoming inspection against provided checklist.
- Step 5: Install per KUKA KR C4 Operating and Programming Instructions (document BA KR C4).
Technical FAQ
Q: Is this pendant compatible with KR C2 controllers?
A: No. The KR C4 Teach Pendant uses a different communication protocol and connector. It is not backward-compatible with KR C2 or earlier generations.
Q: Can this pendant be used with KUKA iiwa or LBR series?
A: The LBR iiwa uses a dedicated Sunrise Cabinet and KUKA Sunrise OS — a different pendant ecosystem. This unit is for KR C4 only.
Q: What KSS version is supported?
A: Compatible with KSS 8.2 and above. Please confirm your installed KSS version before ordering if running legacy firmware.
Q: Is a warranty included?
A: Yes. Konmask provides a 90-day functional warranty on all verified units. Extended warranty available upon request.
Q: Can you provide a datasheet or KUKA documentation?
A: Yes. Contact [email protected] with your order reference and we will supply applicable KUKA technical documentation.
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