Schneider Electric 140ACI03000 – 8-Channel Unipolar Analog Input Module | Modicon Quantum Platform
Engineering Background: The Modicon Quantum series represents Schneider Electric’s flagship high-availability PLC platform, engineered for mission-critical process control in industries where signal integrity and deterministic scan times are non-negotiable. The 140ACI03000 is the standard unipolar analog input module within this ecosystem, designed to interface field-level sensors and transmitters directly with the Quantum backplane.
Product Positioning: Procurement engineers specifying analog front-end capacity for Quantum racks select the 140ACI03000 as the baseline 8-channel unipolar solution. It delivers reliable 4–20 mA and 0–10 V signal acquisition with onboard isolation, making it the workhorse module for temperature, pressure, flow, and level measurement loops in continuous process plants, power utilities, and infrastructure automation systems.
Complete Technical Specifications
- Part Number: 140ACI03000
- Manufacturer: Schneider Electric (Modicon)
- Platform: Modicon Quantum
- Module Type: Analog Input (AI)
- Number of Channels: 8 channels, unipolar
- Input Signal Types: 4–20 mA / 0–20 mA current; 0–5 V / 0–10 V voltage (field-selectable per channel)
- Resolution: 12-bit (1 in 4096)
- Accuracy: ±0.1% of full scale at 25 °C
- Input Impedance: <250 Ω (current mode); >10 MΩ (voltage mode)
- Isolation: Channel-to-backplane optical isolation; 500 V AC channel-to-bus
- Conversion Rate: All 8 channels scanned within one PLC scan cycle
- Backplane Bus: Modicon Quantum I/O bus (Slot 1–16 compatible)
- Power Consumption: 800 mA @ 5 V DC (from backplane)
- Operating Temperature: 0 °C to +60 °C
- Storage Temperature: –40 °C to +85 °C
- Relative Humidity: 5–95% non-condensing
- Dimensions (H × W × D): 250 × 30 × 200 mm (standard Quantum single-slot form factor)
- Weight: 600 g
- Certifications: CE, UL, cUL, FM Class I Div 2
- Connector Type: 40-pin removable terminal block (field wiring)
- Country of Origin: France / USA (Schneider Electric manufacturing)
Proven Application Environments
- Oil & Gas: Wellhead pressure and flow measurement, pipeline SCADA front-end, compressor station control
- Power Generation & Utilities: Turbine inlet temperature monitoring, generator excitation feedback, substation automation
- Chemical & Petrochemical: Reactor temperature profiling, distillation column level control, heat exchanger duty monitoring
- Water & Wastewater: Pump station flow metering, dissolved oxygen sensing, pH/ORP transmitter interfacing
- Pulp & Paper / Mining: Conveyor load cell inputs, kiln temperature zones, mill drive feedback
- Building Automation (Critical Facilities): Data center cooling loop control, chiller plant optimization
Engineering Advantages
- True Unipolar Architecture: Eliminates negative-rail noise coupling common in bipolar designs — ideal for 4–20 mA transmitter loops with shared commons.
- Per-Channel Optical Isolation: Prevents ground loop interference from propagating across channels or into the CPU backplane.
- Hot-Swap Compatible: Supports live insertion/removal on Quantum racks with redundant power — zero process downtime during module replacement.
- Deterministic Scan: All 8 channels are multiplexed and converted within a single PLC scan, ensuring time-coherent data sets for control algorithms.
- Removable Terminal Block: Field wiring stays connected to the terminal block during module swap — no rewiring required during maintenance.
- Wide Certification Coverage: FM Class I Div 2 rating allows deployment in hazardous area panels without additional barriers in many configurations.
System Architecture & Signal Flow
Field transmitters (4–20 mA two-wire or four-wire) connect to the 40-pin removable terminal block. Each channel passes through an input protection circuit (overvoltage clamp, EMI filter) before entering the multiplexer. The 12-bit successive-approximation ADC converts each channel sequentially under control of the module’s onboard microprocessor. Digitized values are transferred across the optical isolation barrier to the Quantum I/O bus, where the Quantum CPU (e.g., 140CPU65160, 140CPU67160) reads them via the backplane register map. In Unity Pro / Control Expert, channels are mapped to %IW words in the I/O configuration editor. Scaling to engineering units is performed in the application program using standard function blocks.
Sourcing & Quality Verification
- Source: Procured from authorized Schneider Electric distributors and verified OEM decommission channels — no gray-market or counterfeit exposure.
- Inspection Protocol: Each unit undergoes visual inspection (label integrity, connector condition, no physical damage), functional power-on test, and firmware version verification prior to listing.
- Warranty: 90-day operational warranty against DOA defects. Extended warranty available on request.
- Packaging: Anti-static bag + foam-lined carton. ESD-safe handling throughout fulfillment.
- Lead Time: In-stock units ship within 1–3 business days. Contact us for volume availability.
Procurement Process
- Step 1 – RFQ: Submit your BOM line (part number, quantity, required delivery date) via email to support@konmask.com or via the product page inquiry form.
- Step 2 – Quote & Stock Confirmation: We confirm availability and issue a formal quotation within 4 business hours.
- Step 3 – PO Acceptance: We accept purchase orders from registered companies. Net-30 terms available for approved accounts.
- Step 4 – Shipment: DHL Express / FedEx International Priority with full tracking. Export documentation (commercial invoice, packing list, COO) included.
- Step 5 – After-Sales: Technical support available post-delivery for integration questions. Replacement dispatched within 48 hours for confirmed DOA units.
Technical FAQ
- Q: Is the 140ACI03000 compatible with the Quantum Hot Standby (HSBY) architecture?
- A: Yes. It operates identically in both simplex and HSBY Quantum racks. The primary CPU reads I/O; the standby CPU mirrors the data via the HSBY link.
- Q: Can I mix current and voltage inputs on the same module?
- A: Yes. Input type is configured per-channel via jumpers on the terminal block and confirmed in the Unity Pro / Control Expert I/O configuration. Refer to Schneider document 840USE10000 for wiring diagrams.
- Q: What is the difference between 140ACI03000 and 140ACI04000?
- A: The 140ACI04000 is the bipolar variant, supporting ±10 V and ±20 mA ranges. The 140ACI03000 is unipolar (0-based ranges only). Select based on your transmitter output polarity.
- Q: Does this module support HART pass-through?
- A: No. The 140ACI03000 does not support HART communication. For HART-enabled analog input, specify the 140AHI03000 module.
- Q: What firmware version is required on the Quantum CPU?
- A: The 140ACI03000 is supported across all Quantum CPU firmware versions. No minimum firmware constraint applies.
- Q: Can we order a factory test report or calibration certificate?
- A: Calibration certificates from our in-house test bench are available on request at time of order. Factory OEM calibration records are not available for ex-stock units.
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