TRICONEX 3604A Digital Output Module – Tricon Triple Modular Redundancy Safety System
Imagine a critical process shutdown sequence that fails to execute — a valve that won’t close, a pump that won’t stop, a safety interlock that never trips. In high-hazard industries such as oil & gas, petrochemical refining, and nuclear power generation, a single failed output signal can cascade into catastrophic equipment damage, environmental incidents, or loss of life. The digital output module is the final, decisive link between the safety logic solver and the physical field device. Without a fully functional, certified output module, your Safety Instrumented System (SIS) cannot fulfill its fundamental purpose: bringing the process to a safe state on demand.
The TRICONEX 3604A is a Digital Output Module engineered for deployment within the Tricon Triple Modular Redundancy (TMR) platform — one of the most widely deployed and internationally certified safety controllers in the world. Within the Tricon product family, the 3604A occupies a core position as a high-density, field-proven DO module trusted by process engineers across more than 80 countries. Its TMR architecture ensures that no single component failure can prevent a safe output state, making it the preferred choice for SIL 2 and SIL 3 rated safety loops in the most demanding process environments globally.
Technical Specifications
| Part Number | 3604A |
| Brand / Manufacturer | TRICONEX (Schneider Electric) |
| Module Type | Digital Output (DO) Module |
| Platform | Tricon Triple Modular Redundancy (TMR) Safety System |
| Architecture | Triple Modular Redundancy (TMR) with 2oo3 voting |
| Safety Integrity Level | SIL 2 / SIL 3 capable (IEC 61511 / IEC 61508) |
| Output Type | Discrete / Digital Output |
| Form Factor | Tricon I/O Module (plug-in card) |
| Certification | TÜV-certified, FM approved, ATEX compatible configurations |
| Operating Temperature | 0°C to +60°C (32°F to 140°F) |
| Weight | Approx. 500 g |
| Compatibility | Tricon v9 / v10 / v11 chassis and backplanes |
Note: Specifications are based on published TRICONEX documentation. Always verify against your system’s engineering drawings and the official Tricon Hardware Reference Manual before installation.
Key Features & Benefits
- Triple Modular Redundancy (TMR): Three independent output channels vote 2-out-of-3 (2oo3), eliminating single points of failure and ensuring output integrity even during partial module faults.
- Online Replacement (Hot-Swap): Modules can be replaced without shutting down the process, maximizing plant availability and minimizing maintenance windows.
- Continuous Self-Diagnostics: Built-in diagnostic routines continuously monitor output channel health, reporting faults to the Tricon main processor in real time.
- High Reliability for SIS Applications: Designed and certified to meet IEC 61508 and IEC 61511 requirements for use in Safety Instrumented Functions (SIFs).
- Proven Field Track Record: Deployed in thousands of safety-critical installations worldwide across multiple decades of continuous operation.
- Seamless Tricon Integration: Plug-and-play compatibility with the Tricon backplane — no additional interface hardware required for standard configurations.
Industry & Equipment Applications
- Oil & Gas: Emergency Shutdown Systems (ESD), High Integrity Pressure Protection Systems (HIPPS), wellhead control, pipeline isolation.
- Petrochemical & Refining: Burner Management Systems (BMS), reactor protection, distillation column safety interlocks.
- LNG & Gas Processing: Compressor protection, cryogenic process shutdown, fire & gas system integration.
- Power Generation: Turbine protection systems, boiler safety interlocks, nuclear auxiliary safety systems.
- Chemical Manufacturing: Exothermic reaction protection, pressure relief interlock control, toxic release prevention.
- Offshore Platforms: Topside ESD, subsea control interface, platform-wide safety system integration.
System Integration & Compatible Parts
The TRICONEX 3604A is designed to operate within the broader Tricon TMR ecosystem. Compatible and commonly paired components include:
- Main Processors: Tricon MP3008, MP3007, MP3006 series
- Communication Modules: TCM 4351A, TCM 4352A (Tricon Communication Modules)
- Digital Input Modules: TRICONEX 3501E, 3503E, 3504E series
- Analog I/O Modules: TRICONEX 3700A, 3703E, 3805E series
- Chassis / Backplanes: Tricon 8-slot and 16-slot chassis (v9/v10/v11)
- Power Supply Modules: Tricon 8312, 8310 series
- Field Termination Assemblies (FTA): Compatible Tricon FTA panels for DO wiring
When sourcing replacement or spare modules, always confirm chassis generation and firmware revision compatibility with your system integrator or TRICONEX-certified engineer.
Our Quality Assurance Process
At Konmask.com, every TRICONEX module we supply passes through a structured verification process before shipment:
- Source Verification: Modules are sourced from documented supply chains including authorized distributors, certified MRO suppliers, and decommissioned plant inventories with full traceability records.
- Visual & Physical Inspection: Each unit is inspected for physical damage, counterfeit indicators, label authenticity, and connector integrity.
- Functional Testing: Where test bench infrastructure is available, modules undergo power-on and I/O channel verification prior to dispatch.
- Documentation Package: We provide available documentation including test reports, photos of the actual unit, and sourcing records upon request.
- Secure Packaging: Anti-static packaging with shock-absorbing materials ensures safe transit for sensitive electronics.
How to Order
- Submit an Inquiry: Contact us via the form on this page, email support@konmask.com, or call +0086 19859288691 with your part number (3604A) and required quantity.
- Receive a Quote: Our technical sales team will respond within 1 business day with pricing, lead time, and availability confirmation.
- Order Confirmation: Review and approve the proforma invoice. We accept T/T bank transfer, PayPal, and other agreed payment terms for established accounts.
- Shipment & Tracking: Orders are dispatched via DHL, FedEx, or UPS Express with full tracking. Export documentation (commercial invoice, packing list, COO) is provided for customs clearance.
- After-Sales Support: Our engineering team remains available post-delivery for installation guidance and compatibility questions.
Why Choose Konmask.com?
- Industrial Automation Specialists: We focus exclusively on industrial control system components — PLC, DCS, SIS, and drive systems from leading global brands.
- Global Sourcing Network: Access to hard-to-find, long lead-time, and obsolete parts through our established supplier relationships across Asia, Europe, and North America.
- Technical Competence: Our team includes engineers with hands-on experience in process automation, enabling accurate compatibility advice — not just part number matching.
- Responsive Communication: Dedicated account management with fast response times, available via email, phone, and WeChat for international clients.
- Competitive Pricing: Direct sourcing relationships allow us to offer competitive pricing on both standard and hard-to-find modules without compromising on quality verification.
Frequently Asked Questions
- Q: Is the TRICONEX 3604A compatible with all Tricon chassis versions?
- A: The 3604A is designed for the Tricon TMR platform and is generally compatible with v9, v10, and v11 chassis generations. However, compatibility can depend on firmware revision and backplane configuration. We recommend confirming with your system documentation or contacting our technical team before ordering.
- Q: Do you supply new or refurbished units?
- A: We supply both new-in-box (where available) and professionally inspected surplus/refurbished units. The condition of each unit is clearly stated in our quotation. All units pass our quality verification process regardless of condition grade.
- Q: Can I get a warranty on this module?
- A: Yes. We offer a standard warranty period on all modules we supply. Warranty terms are specified in the sales agreement. Please contact us for details applicable to your order.
- Q: How long does shipping take to my country?
- A: International express shipping via DHL/FedEx/UPS typically takes 3–7 business days to most destinations. We handle all export documentation and can advise on import requirements for your country.
- Q: Can you help identify if this is the correct part for my system?
- A: Yes. Share your system’s hardware configuration, chassis model, and application requirements with our team and we will provide a compatibility assessment before you commit to a purchase.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
