Allen-Bradley 80190-540-02-R – Industrial PC Board | Rockwell Automation Control Platform
Engineering Background
The Allen-Bradley 80190-540-02-R is a factory-original printed circuit board (PC Board) manufactured under the Rockwell Automation engineering standard. Designed for integration within Allen-Bradley’s industrial control architecture, this board serves as a core signal-processing and logic-execution component in legacy and mid-generation automation systems. Its robust PCB construction reflects Rockwell’s commitment to long-cycle industrial reliability, making it a critical spare and replacement part for facilities running continuous production lines.
Product Positioning
Procurement engineers sourcing the 80190-540-02-R require a verified, traceable supply chain. Konmask.com specializes in exactly this: genuine Allen-Bradley modules with documented provenance, tested functionality, and rapid fulfillment for MRO (Maintenance, Repair & Operations) and capital project requirements. Whether you are replacing a failed board in a running system or building a critical-spare inventory, this listing provides the specification confidence your engineering team demands.
Complete Technical Specifications
| Manufacturer | Allen-Bradley (Rockwell Automation) |
| Part Number | 80190-540-02-R |
| Component Type | Printed Circuit Board (PC Board) |
| Revision | -R (factory revision suffix) |
| Platform Compatibility | Allen-Bradley industrial control systems (verify against your system BOM) |
| Form Factor | Board-level module for rack or chassis integration |
| Weight | 1,000 g (approx.) |
| Condition | New / Surplus New / Refurbished (specify at inquiry) |
| Country of Origin | USA (Rockwell Automation manufacturing standard) |
| RoHS Compliance | Confirm with lot documentation at time of order |
| Warranty | 12 months from date of shipment (Konmask standard) |
Note: For full electrical specifications (voltage rails, I/O count, bus interface), please request the engineering datasheet at inquiry stage.
Proven Application Environments
- Discrete Manufacturing: Automotive assembly lines, stamping, and robotic welding cells using Allen-Bradley PLC-based control panels.
- Process Industries: Chemical, oil & gas, and water treatment facilities with legacy Rockwell Automation DCS or hybrid control architectures.
- Material Handling: Conveyor systems, sortation equipment, and warehouse automation platforms integrated with Allen-Bradley motion and logic controllers.
- Power Generation & Utilities: Substation control and SCADA-linked automation panels requiring long-lifecycle board-level spares.
- Food & Beverage: Hygienic processing lines with Allen-Bradley control systems requiring certified replacement components.
Engineering Advantages
- Factory Part Number Traceability: The -R revision suffix is factory-assigned, ensuring exact form-fit-function replacement without re-engineering.
- Drop-In Replacement: Designed to replace the original board without firmware re-flashing or hardware modification in compatible systems.
- Rockwell Automation Build Quality: Manufactured to IPC Class 2/3 PCB standards with conformal coating options for harsh-environment installations.
- Reduced Downtime Risk: Stocking this board as a critical spare eliminates extended lead times during unplanned outages — a key metric for OEE-focused operations.
- Broad System Compatibility: Applicable across multiple Allen-Bradley product generations; confirm compatibility against your system’s bill of materials.
System Architecture & Signal Flow
The 80190-540-02-R PC Board functions as an embedded control sub-assembly within the Allen-Bradley control chassis. In a typical deployment:
- Input Stage: Field signals (digital/analog I/O) are received via the backplane or direct wiring harness connected to the board’s edge connectors.
- Processing Stage: Onboard logic circuitry executes control algorithms, ladder logic outputs, or signal conditioning as defined by the parent controller’s program.
- Output Stage: Processed signals are routed to actuators, drives, or downstream control modules via the system backplane or dedicated output terminals.
- Communication: Board-level communication with the host PLC/DCS is managed through the chassis backplane bus, maintaining real-time data exchange with the processor module.
Refer to the Allen-Bradley system integration manual for your specific platform for detailed wiring diagrams and slot assignment requirements.
Sourcing & Quality Verification
- Authorized Surplus Channel: Konmask sources Allen-Bradley components through verified industrial surplus and authorized distribution networks.
- Incoming Inspection: All boards undergo visual inspection, part number verification, and functional testing protocols prior to listing.
- Documentation Package: Certificate of conformance, test report, and lot traceability documentation available upon request.
- Anti-Counterfeit Measures: Components are cross-referenced against Rockwell Automation part number databases; counterfeit screening is applied to all high-value boards.
- Packaging: ESD-safe anti-static packaging with moisture barrier bag and desiccant for international shipment.
Procurement Process
- Submit Inquiry: Contact us via email or phone with your part number, required quantity, and target delivery date.
- Quotation: Receive a formal quotation within 1 business day including unit price, lead time, and available condition grades.
- Order Confirmation: Issue a purchase order against the quotation. Payment terms available for qualified accounts.
- Quality Hold & Dispatch: Board is pulled from inventory, re-inspected, and packed to ESD/IATA standards before dispatch.
- Shipping: DHL / FedEx / UPS express options available. Export documentation (commercial invoice, packing list, COO) provided for international orders.
- After-Sales Support: 12-month warranty with RMA process. Technical support available for installation queries.
Technical FAQ
Q: Is the 80190-540-02-R compatible with my existing Allen-Bradley system?
A: Compatibility depends on your specific chassis, processor, and firmware version. Please share your system’s full BOM or controller model number and our engineers will confirm fit.
Q: What is the difference between new, surplus new, and refurbished condition?
A: New = factory-sealed, never installed. Surplus New = unused but removed from original packaging or project stock. Refurbished = tested, repaired to OEM specification, and re-certified. All conditions carry our 12-month warranty.
Q: Can you provide a datasheet or wiring diagram?
A: Yes. Contact our technical team with your inquiry and we will supply available Rockwell Automation documentation for this part number.
Q: Do you offer volume pricing for MRO stocking programs?
A: Yes. Volume discounts and blanket order agreements are available for qualified industrial accounts. Contact us to discuss your annual requirements.
Q: What is the typical lead time?
A: In-stock units ship within 1–3 business days. Out-of-stock items are sourced within 5–15 business days depending on global availability.
Q: Can I return the board if it does not fit my system?
A: Returns are accepted within 30 days for unused, uninstalled boards in original packaging. Please confirm compatibility before ordering using our pre-sales technical support.
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