Process Automation Solution – ABB PFRA101 3BSE003911R230 | AC800M Series
Where This Product Is Used
The ABB PFRA101 (Part No. 3BSE003911R230) is a dedicated Control Unit within ABB’s AC800M Distributed Control System (DCS) platform. It is deployed across mission-critical industrial environments where deterministic process control, high availability, and seamless integration with field instrumentation are non-negotiable.
- Oil & Gas: Upstream wellhead automation, midstream pipeline SCADA, and downstream refinery process control loops
- Power Generation: Turbine governor control, boiler management systems (BMS), and grid-tie protection relay coordination
- Pulp & Paper / Chemical: Continuous process regulation, batch sequencing, and safety instrumented system (SIS) integration
- Water & Wastewater: Pump station automation, SCADA-linked remote terminal units (RTU), and dosing control
- Pharmaceuticals & Food Processing: FDA 21 CFR Part 11-compliant batch control and CIP/SIP cycle management
- Mining & Minerals: Conveyor drive coordination, crusher automation, and flotation cell control
Technical Specifications
| Manufacturer | ABB |
| Model / SKU | PFRA101 |
| Part Number | 3BSE003911R230 |
| Series / Platform | AC800M DCS |
| Module Type | Control Unit (CPU) |
| Weight | 4,000 g (approx.) |
| Communication | MMS / IEC 61850 / Profibus / Modbus (platform-dependent) |
| Power Supply | 24 V DC (via backplane) |
| Operating Temperature | 0 °C to +55 °C |
| Storage Temperature | -40 °C to +70 °C |
| Humidity | 5–95% RH, non-condensing |
| Mounting | DIN rail / AC800M rack backplane |
| Certifications | CE, UL, IEC 61131-3 |
| Country of Origin | Sweden / Germany (ABB manufacturing) |
Why Engineers Specify This Model
- Proven AC800M Ecosystem: Drop-in compatible with existing AC800M racks, I/O modules (S800, S900), and ABB Ability™ System 800xA DCS software — zero re-engineering of control logic
- High-Availability Architecture: Supports redundant CPU configurations for continuous process uptime; hot-standby switchover in <100 ms
- IEC 61131-3 Compliant Programming: Supports Structured Text (ST), Function Block Diagram (FBD), Ladder Diagram (LD), and Sequential Function Chart (SFC) via ABB Control Builder M
- Deterministic Scan Cycle: Guaranteed real-time execution for closed-loop PID, cascade, and feedforward control strategies
- Long Product Lifecycle: ABB’s extended support commitment ensures spare parts availability and firmware updates for 10+ years
- Scalable I/O Expansion: Connects to distributed I/O clusters via Profibus DP or MMS Ethernet, supporting hundreds of I/O points per controller
Complete System Bill of Materials
For a fully operational AC800M control node, the following components are typically specified alongside the PFRA101:
- PM865K01 / PM866K01 – AC800M Processor Module (primary CPU)
- TB807 – Termination Board for I/O connection
- SD802F – Power Supply Module, 24 V DC
- CI854AK01 – Profibus DP Communication Interface
- AI810 / AO810 – Analog Input / Output Modules (S800 I/O)
- DI810 / DO810 – Digital Input / Output Modules (S800 I/O)
- MB510 – ModuleBus Modem for remote I/O clusters
Contact Konmask.com for complete BOM pricing and availability on all AC800M system components.
Compliance & Industry Standards
- IEC 61131-3 – Programmable Controller Programming Languages
- IEC 61850 – Communication Networks and Systems in Substations
- IEC 61511 – Functional Safety / Safety Instrumented Systems (SIS)
- CE Marking – EU Electromagnetic Compatibility (EMC) Directive 2014/30/EU
- UL Listed – Underwriters Laboratories industrial control equipment
- RoHS Compliant – Restriction of Hazardous Substances Directive
- ATEX / IECEx – Hazardous area classification (verify with ABB datasheet for specific variant)
Quality Assurance & Sourcing
Konmask.com specializes in the procurement of genuine, traceable industrial automation components for MRO (Maintenance, Repair & Operations) and capital project requirements. Every ABB PFRA101 unit we supply undergoes:
- ✔ Visual & Physical Inspection – Label authenticity, housing integrity, connector condition
- ✔ Functional Verification – Power-on self-test (POST) and communication handshake validation where applicable
- ✔ Traceability Documentation – Lot codes, date codes, and chain-of-custody records available on request
- ✔ Anti-Counterfeit Screening – Cross-referenced against ABB authorized distributor databases
- ✔ Secure Packaging – ESD-safe bags, foam-lined cartons, and climate-controlled storage prior to shipment
How to Source This Part
Ready to procure the ABB PFRA101 3BSE003911R230? Here’s how to get started:
- Add to Cart – Place your order directly through Konmask.com for standard lead times
- Request a Quote (RFQ) – Email support@konmask.com for volume pricing, project BOM quotes, or expedited sourcing
- Call / WhatsApp – Reach our technical sales team at +0086 19859288691 for urgent requirements
- Lead Time – In-stock units ship within 1–3 business days; ex-stock or special-order units quoted within 24 hours
- Global Shipping – DHL Express, FedEx International Priority, and sea freight options available; export documentation (CO, packing list, commercial invoice) included
Application-Specific FAQ
Q: Is the PFRA101 compatible with ABB System 800xA?
A: Yes. The PFRA101 operates within the AC800M controller family, which is the native hardware platform for ABB Ability™ System 800xA. It integrates directly with 800xA’s Asset Optimization, Batch Management, and Safety applications.
Q: Can the PFRA101 be used in a redundant CPU configuration?
A: Yes. The AC800M platform supports 1:1 CPU redundancy. Two PFRA101 units can be configured in hot-standby mode with automatic bumpless transfer, ensuring zero process interruption during a controller fault.
Q: What programming software is required?
A: ABB Control Builder M (CBM) is the engineering tool for AC800M controllers. It supports all IEC 61131-3 languages and provides online diagnostics, force functions, and version control.
Q: Is this a new or refurbished unit?
A: Konmask.com supplies both new (factory-sealed) and professionally refurbished units. Please specify your requirement at the time of inquiry. All units are tested and certified prior to dispatch.
Q: Do you provide a warranty?
A: Yes. All units carry a minimum 12-month warranty against manufacturing defects. Extended warranty options are available — contact us for details.
Q: Can you supply the full AC800M system, not just the PFRA101?
A: Absolutely. Konmask.com can source complete AC800M control system assemblies including racks, I/O modules, power supplies, and communication interfaces. Submit your BOM for a consolidated quote.
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