Allen-Bradley PowerFlex 80190-240-02-R Control Board | Replacement, Equivalent & Selection Guide
The Allen-Bradley 80190-240-02-R is a genuine OEM control board designed for PowerFlex series variable frequency drives (VFDs). As a core component governing drive logic, I/O processing, and communication, this board is critical to maintaining reliable motor control in industrial automation systems. This page provides full technical specifications, compatible replacement options, and a structured selection guide to help engineers and procurement teams make informed sourcing decisions.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 80190-240-02-R |
| Manufacturer | Allen-Bradley (Rockwell Automation) |
| Series | PowerFlex VFD Series |
| Component Type | Control Board / Main Control PCB |
| Function | Drive logic control, I/O interface, parameter management |
| Weight | 460 g (approx.) |
| Condition | New / Surplus / Refurbished (specify on order) |
| Warranty | 12 months |
Compatible Replacement & Equivalent Models
When the original 80190-240-02-R is unavailable or cost-prohibitive, the following models may serve as functional equivalents or drop-in replacements depending on your drive configuration. Always verify firmware revision and hardware revision compatibility before substitution.
- 80190-240-01-R — Earlier revision; functionally similar, verify firmware compatibility
- 80190-240-03-R — Later revision; may offer enhanced diagnostics
- 20-750-CNETC — ControlNet communication option board (if communication upgrade is the goal)
- 20-750-ENETR — EtherNet/IP dual-port option (for network-based replacement scenarios)
- OEM-equivalent third-party boards — Contact Konmask.com for vetted alternatives
Note: Konmask.com recommends using genuine Allen-Bradley parts for safety-critical applications. Third-party equivalents are suitable for non-critical or cost-sensitive environments with proper validation.
Why Choose the Original Model
- Firmware Integrity: Factory-loaded firmware ensures full compatibility with Rockwell Studio 5000 / DriveExecutive programming environments
- Guaranteed I/O Mapping: Exact pin-out and signal mapping eliminates integration risk
- Regulatory Compliance: Meets UL, CE, and RoHS standards as part of the certified PowerFlex assembly
- Warranty Coverage: Maintains drive warranty when using genuine OEM components
- Long-Term Support: Rockwell Automation provides lifecycle support and spare parts availability
Typical Applications
- AC motor speed control in manufacturing lines
- Pump and fan variable speed drives in HVAC and water treatment
- Conveyor and material handling automation
- Compressor control in oil & gas facilities
- CNC machine tool spindle drives
- Replacement/repair of existing PowerFlex drive installations
System Compatibility
The 80190-240-02-R control board is designed for use within the Allen-Bradley PowerFlex drive family. Confirm compatibility by matching:
- Drive catalog number (e.g., 20F, 20G, 20P series)
- Hardware revision (Rev A, B, C, etc.)
- Firmware version (check existing drive nameplate or DriveExecutive readout)
- Frame size and power rating of the host drive
For cross-reference assistance, contact [email protected] with your drive nameplate data.
Selection Guide
Use the following decision framework to select the right control board for your application:
- Step 1 — Identify host drive: Record the full catalog number from the drive nameplate (e.g., 20F1AND3A0AYNNNNN)
- Step 2 — Check hardware revision: Match the board revision suffix (-R, -01-R, -02-R, etc.) to the drive’s existing board
- Step 3 — Verify firmware: Confirm the firmware version loaded on the replacement board matches or is compatible with your drive’s current version
- Step 4 — Assess application criticality: For safety-rated or SIL-rated systems, use only genuine OEM parts
- Step 5 — Budget vs. availability: If OEM lead time is unacceptable, Konmask.com can source tested surplus or equivalent alternatives
Quality Assurance & Sourcing
All control boards supplied by Konmask.com undergo the following quality process:
- Visual inspection for physical damage, corrosion, and counterfeit markers
- Functional bench test where applicable
- Anti-static packaging with humidity indicators
- Traceability documentation available on request (COC, test reports)
- Sourced from authorized distributors, OEM surplus channels, and vetted secondary market suppliers
How to Order
- Add 80190-240-02-R to cart and proceed to checkout, or
- Email [email protected] with your quantity, required condition (new/surplus/refurbished), and delivery timeline
- For bulk orders (>5 units) or OEM project procurement, request a formal quotation
- Lead time: typically 3–7 business days for in-stock items; 2–4 weeks for sourced items
- Shipping: DHL / FedEx / UPS international express available; local freight for large orders
Replacement & Compatibility FAQ
Q: Can I use an 80190-240-01-R instead of the 80190-240-02-R?
A: Possibly. Revision -01-R and -02-R may be functionally interchangeable in many drive configurations, but firmware differences can cause parameter incompatibilities. Always test before deploying in production.
Q: Is this board compatible with all PowerFlex drives?
A: No. The 80190-240-02-R is specific to certain PowerFlex frame sizes and catalog numbers. Provide your full drive catalog number to confirm compatibility.
Q: Do you offer refurbished boards?
A: Yes. Konmask.com offers new, surplus, and refurbished options. Refurbished boards are tested and carry a 6-month warranty. Specify your preference when ordering.
Q: What is the lead time for this part?
A: In-stock orders ship within 3–7 business days. Out-of-stock items are typically sourced within 2–4 weeks. Contact us for urgent requirements.
Q: Can you provide a Certificate of Conformance?
A: Yes, COC and test documentation are available upon request for all orders.
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