HONEYWELL 51454192-150 Digital Output Module – TDC 3000 Distributed Control System
When a digital output module fails on the plant floor, the consequences are immediate and severe: actuators lose command signals, control valves freeze in position, and entire process loops go blind. In high-stakes environments such as oil refining, chemical processing, and power generation, even minutes of uncontrolled output can trigger emergency shutdowns, product loss, or safety incidents. The HONEYWELL 51454192-150 Digital Output Module is the precision-engineered solution that keeps your field devices responding reliably to every control command from the DCS.
The 51454192-150 is a purpose-built digital output card for the HONEYWELL TDC 3000 Distributed Control System — one of the most widely deployed process automation platforms in the global petrochemical and refining industries. Within the TDC 3000 architecture, this module occupies a critical role as the final command interface between the controller and field-level discrete actuators, solenoids, and motor starters. Its proven design and long-term availability make it a cornerstone spare part for facilities committed to continuous, uninterrupted production.
Technical Specifications
- Part Number: 51454192-150
- Manufacturer: Honeywell Process Solutions
- Module Type: Digital Output Module
- Compatible Platform: TDC 3000 Distributed Control System
- Output Type: Discrete digital (DO)
- Form Factor: Card/module for TDC 3000 card file
- Weight: Approx. 800 g
- Condition Available: New, Refurbished, Tested
Note: Detailed electrical specifications (voltage, channel count, isolation) should be confirmed against the official Honeywell TDC 3000 hardware documentation or by contacting our technical team.
Key Features & Benefits
- Direct TDC 3000 Compatibility: Designed and validated for seamless integration into Honeywell TDC 3000 card files — no firmware patching or adapter required.
- Reliable Discrete Control: Delivers consistent on/off command signals to field actuators, solenoid valves, and motor control centers with high signal integrity.
- Long-Term Platform Support: Supports facilities maintaining legacy TDC 3000 infrastructure, extending asset life without costly system migrations.
- Hot-Swap Ready: Designed for in-service replacement to minimize process downtime during maintenance windows.
- Proven Field Reliability: Deployed across thousands of process units globally, with a track record in demanding continuous-process environments.
- Genuine OEM Part: Sourced from authorized channels, ensuring full compatibility and traceability.
Industry & Equipment Applications
- Oil & Gas Refining: Crude distillation units, hydrotreaters, and FCC unit control loops
- Petrochemical Plants: Ethylene crackers, polymer reactors, and blending systems
- Power Generation: Boiler management systems and turbine auxiliary control
- Chemical Processing: Batch reactors, distillation columns, and utility systems
- Pulp & Paper: Digester control and recovery boiler automation
- Pharmaceuticals: Clean utility systems and process skid automation
System Integration & Compatible Parts
The 51454192-150 operates within the broader HONEYWELL TDC 3000 ecosystem. Commonly paired components include:
- TDC 3000 Card File / Chassis assemblies
- HONEYWELL Digital Input Modules (complementary DI cards)
- HONEYWELL Analog Output / Input Modules for mixed I/O configurations
- TDC 3000 Power Supply modules
- HONEYWELL UCN / LCN communication cards
Contact our engineering team to verify compatibility with your specific card file revision and firmware version before ordering.
Our Quality Assurance Process
- Visual Inspection: All modules are inspected for physical damage, corrosion, and component integrity upon receipt.
- Functional Testing: Refurbished units undergo bench testing to verify output channel operation and communication handshake with TDC 3000 controllers.
- Traceability: Each unit is logged with source, test date, and technician ID for full audit trail.
- Secure Packaging: ESD-safe anti-static bags and foam-lined boxes protect modules during international transit.
- Warranty: All units ship with a minimum 90-day replacement warranty. Extended warranty available on request.
How to Order
- Submit an inquiry via the “Get a Quote” button or email support@konmask.com
- Provide your required quantity, preferred condition (new/refurbished), and delivery timeline
- Our team will confirm availability, lead time, and pricing within 24 business hours
- Upon agreement, we issue a proforma invoice and arrange secure international shipping
- Tracking information and documentation (test report, packing list) provided upon dispatch
Why Choose Konmask.com?
- ✅ Specialized in Industrial Automation: 100% focused on DCS, PLC, and process control hardware — not a generalist marketplace
- ✅ Global B2B Supply: Serving engineering firms, EPCs, and plant maintenance teams across 40+ countries
- ✅ Fast Sourcing: Extensive supplier network enables rapid fulfillment of hard-to-find legacy parts
- ✅ Technical Pre-Sales Support: Our engineers can assist with cross-referencing, compatibility checks, and installation guidance
- ✅ Secure Transactions: T/T, L/C, and escrow payment options for international buyers
- ✅ Export Documentation: Full commercial invoice, packing list, and certificate of origin provided for customs clearance
Frequently Asked Questions
- Q: Is the HONEYWELL 51454192-150 still in production?
- A: This part is a legacy TDC 3000 component. While Honeywell may no longer manufacture it as a current product, Konmask.com maintains stock of new-old-stock and professionally refurbished units. Contact us for current availability.
- Q: Can this module be used as a direct replacement without reconfiguration?
- A: In most TDC 3000 installations, the 51454192-150 is a direct slot-replacement. However, we recommend verifying the card file revision and any site-specific configuration with your DCS engineer before installation.
- Q: What is the lead time for international orders?
- A: Standard lead time is 3–7 business days for in-stock units. Express air freight options are available for urgent plant shutdowns or turnaround projects.
- Q: Do you provide a test report with the module?
- A: Yes. All refurbished units ship with a functional test report. New units include original manufacturer documentation where available.
- Q: What payment methods do you accept for international B2B orders?
- A: We accept T/T (bank wire transfer), L/C at sight, and PayPal for smaller orders. Contact us to discuss the best option for your procurement process.
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Original Source: https://Konmask.com
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