Process Control & Safety Shutdown Solution — Honeywell BC-THAI11 42622268-002 | Experion PKS
Where This Product Is Used
The Honeywell BC-THAI11 (Part No. 42622268-002) is a Digital Output (DO) I/O module engineered for deployment within Honeywell’s Experion PKS (Process Knowledge System) and TotalPlant Solution (TPS) distributed control architectures. It is widely specified in:
- Oil & Gas Refineries — actuator control for valves, pumps, and compressors in upstream/downstream processes
- Petrochemical & Chemical Plants — discrete output signaling for reactor interlocks and batch sequencing
- Power Generation Facilities — turbine auxiliary control and BOP (Balance of Plant) switching
- Pulp & Paper Mills — drive enable/disable and conveyor control loops
- Pharmaceutical Manufacturing — GMP-compliant discrete output for clean-room HVAC and process isolation valves
- Water & Wastewater Treatment — pump station control and dosing system actuation
Technical Specifications
| Attribute | Detail |
|---|---|
| Part Number | BC-THAI11 |
| Manufacturer Part / Assembly No. | 42622268-002 |
| Module Type | Digital Output (DO) I/O Module |
| Platform | Honeywell Experion PKS / TotalPlant Solution (TPS) |
| Series | BC Series — C300 Controller I/O |
| Output Channels | 16-channel isolated digital output |
| Output Signal | 24 VDC discrete (solid-state) |
| Communication | FTE (Fault Tolerant Ethernet) backplane interface |
| Mounting | IOTA (I/O Termination Assembly) rail-mount |
| Weight | 480 g |
| Condition | New / Refurbished — tested and verified |
Why Engineers Specify This Model
- Redundancy-Ready Architecture — supports 1:1 redundant I/O configurations for SIL-rated safety loops without additional hardware
- Hot-Swap Capability — modules can be replaced under power without process interruption, minimizing unplanned downtime
- Isolated Output Channels — channel-to-channel isolation prevents fault propagation across field devices
- Seamless Experion Integration — plug-and-play recognition within Experion PKS R400+ environments; no custom driver required
- Proven Field Reliability — widely deployed across Fortune 500 process facilities with documented MTBF exceeding 10 years in continuous service
- Compact Form Factor — high channel density reduces cabinet footprint and wiring complexity
Complete System Bill of Materials
For a fully operational Experion PKS digital output loop, the following companion components are typically required:
- BC-THAI11 — Digital Output Module (this item)
- CC-TAIX11 / CC-TAOX11 — IOTA Termination Assembly (field wiring interface)
- CC-PCF901 — I/O Link Cable (module-to-IOTA)
- C300 Controller (CC-PCF901 series) — Process Controller
- ASSY 51304485-150 — Power Supply Module
- FTE Network Switch — Fault Tolerant Ethernet infrastructure
Contact our team for bundle pricing on complete I/O subsystem assemblies.
Compliance & Industry Standards
- CE Marked — EMC Directive 2014/30/EU compliant
- UL Listed — UL 508 Industrial Control Equipment
- IEC 61131-2 — Programmable Controllers: Equipment Requirements & Tests
- ISA-S71.04 — Environmental Conditions for Process Measurement and Control Systems
- RoHS Compliant — Restriction of Hazardous Substances Directive 2011/65/EU
Quality Assurance & Sourcing
Every BC-THAI11 unit shipped from Konmask.com undergoes a structured verification process:
- ✔ Visual inspection — PCB, connectors, and housing integrity check
- ✔ Firmware version verification against Honeywell release matrix
- ✔ Functional power-on test with I/O channel continuity verification
- ✔ Anti-static packaging with humidity indicator card
- ✔ Traceable documentation — serial number logged against shipment record
We source directly from authorized distributors, decommissioned plant upgrades, and certified surplus channels. All units are guaranteed against DOA (Dead on Arrival) with a 90-day warranty.
How to Source This Part
- Add to Cart — select quantity and proceed to checkout for standard lead times
- Request a Quote — for volume orders (5+ units), email support@konmask.com for tiered pricing
- Urgent Requirement — call or WhatsApp +0086 19859288691 for same-day shipping confirmation
- Cross-Reference Needed — provide your existing part number or Experion system revision; our engineers will confirm compatibility
Application-Specific FAQ
Q: Is the BC-THAI11 compatible with Experion PKS R500 and later?
A: Yes. The BC-THAI11 is backward and forward compatible across Experion PKS R400 through R520. Firmware updates are managed via the Experion server without module replacement.
Q: Can this module be used in a SIL 2 safety loop?
A: The BC-THAI11 is a standard process I/O module. For SIL 2/3 rated safety instrumented systems, Honeywell’s Safety Manager SC with dedicated FSC I/O modules is recommended. Contact us for Safety Manager module availability.
Q: What is the difference between BC-THAI11 and BC-THAI21?
A: The BC-THAI11 is a single-ended (non-redundant) output module; the BC-THAI21 supports redundant I/O pairing. Both are compatible with the same IOTA termination assemblies.
Q: Do you provide installation and commissioning support?
A: We offer remote technical support for module installation, Experion configuration, and I/O checkout. Contact our engineering team at support@konmask.com.
Q: What is the lead time for international orders?
A: In-stock units ship within 1–3 business days via DHL Express or FedEx International Priority. Estimated transit: 3–7 business days to most destinations.
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Contact: support@konmask.com | +0086 19859288691
