Honeywell CC-PAIH02 / CC-PAIX01 / CC-IP0101 / CC-PCNT02 Controller I/O Module | Replacement, Equivalent & Selection Guide
The Honeywell CC-PAIH02, CC-PAIX01, CC-IP0101, and CC-PCNT02 are high-integrity I/O and controller modules designed for the Honeywell Experion PKS (Process Knowledge System) distributed control platform. These modules serve as the critical interface layer between field instrumentation and the Experion C300 controller, enabling precise analog input acquisition, pulse counting, and process control in demanding industrial environments.
At Konmask.com, we specialize in sourcing genuine, tested, and certified Honeywell Experion PKS modules for MRO procurement, system upgrades, and emergency replacement — with full traceability and quality documentation.
Technical Specifications
| Parameter | CC-PAIH02 | CC-PAIX01 | CC-IP0101 | CC-PCNT02 |
|---|---|---|---|---|
| Module Type | Analog Input (HART) | Analog Input Expander | Pulse/Frequency Input | Pulse Counter |
| Platform | Experion PKS / C300 | Experion PKS / C300 | Experion PKS / C300 | Experion PKS / C300 |
| Series | CIOM-A / Series C | CIOM-A / Series C | CIOM-A / Series C | CIOM-A / Series C |
| Channel Count | 8 AI (HART) | 8 AI Expansion | 8 Pulse/Freq Input | 8 Pulse Counter |
| Signal Range | 4–20 mA / HART | 4–20 mA | 0–10 kHz | 0–10 kHz |
| Power Supply | 24 VDC (backplane) | 24 VDC (backplane) | 24 VDC (backplane) | 24 VDC (backplane) |
| Communication | FTE / C300 Backplane | FTE / C300 Backplane | FTE / C300 Backplane | FTE / C300 Backplane |
| Redundancy | Supported | Supported | Supported | Supported |
| Isolation | Channel-to-channel | Channel-to-channel | Channel-to-channel | Channel-to-channel |
| Operating Temp | 0°C to +60°C | 0°C to +60°C | 0°C to +60°C | 0°C to +60°C |
| Certifications | CE, UL, SIL 2 | CE, UL, SIL 2 | CE, UL | CE, UL |
| Form Factor | DIN-rail / Rack mount | DIN-rail / Rack mount | DIN-rail / Rack mount | DIN-rail / Rack mount |
| Weight | ~100 g | ~100 g | ~100 g | ~100 g |
Compatible Replacement & Equivalent Models
When sourcing replacements for Honeywell Experion PKS I/O modules, the following cross-references and equivalents are commonly evaluated by procurement engineers:
| Original Model | Compatible / Equivalent | Notes |
|---|---|---|
| CC-PAIH02 | CC-PAIH01 (earlier rev) | Verify firmware compatibility with C300 controller revision |
| CC-PAIH02 | CC-TAIX01 (CIOM-B) | Different series — requires CIOM-B chassis; not direct drop-in |
| CC-PAIX01 | CC-PAIH02 (with HART disabled) | Functional overlap; confirm channel mapping in Control Builder |
| CC-IP0101 | CC-PCNT02 | Similar pulse input function; verify frequency range and scaling |
| CC-PCNT02 | CC-IP0101 | Interchangeable in most pulse counting applications |
| All models | Emerson DeltaV AI/PI cards | Non-compatible — different platform; full migration required |
⚠ Important: Always verify hardware revision, firmware version, and chassis compatibility before substituting modules. Contact our engineering team for a free compatibility assessment.
Why Choose the Original Model
- Guaranteed Compatibility: Original Honeywell part numbers ensure seamless integration with Experion PKS C300 controllers without configuration changes.
- SIL 2 Integrity: CC-PAIH02 and CC-PAIX01 carry SIL 2 certification — critical for safety-instrumented systems (SIS) in oil & gas and chemical plants.
- HART Pass-Through: CC-PAIH02 supports HART communication for field device diagnostics without additional hardware.
- Hot-Swap Capable: All modules support online replacement without process shutdown when redundancy is configured.
- Long-Term Support: Honeywell provides extended lifecycle support and firmware updates for Experion PKS Series C hardware.
- Reduced Engineering Risk: Using OEM parts eliminates re-validation effort required when substituting third-party equivalents in regulated industries.
Typical Applications
- Oil & gas upstream/downstream process control (flow, pressure, temperature measurement via 4–20 mA / HART)
- Petrochemical and refinery DCS I/O expansion
- Power generation plant control systems (turbine, boiler, BOP)
- Pulp & paper and chemical batch process automation
- Water treatment and municipal utility SCADA integration
- Pharmaceutical manufacturing (FDA 21 CFR Part 11 compliant environments)
- Pulse/frequency measurement for flow meters, turbine meters, and encoders (CC-IP0101 / CC-PCNT02)
System Compatibility
- Controller: Honeywell C300 Process Controller (all revisions)
- Chassis: CIOM-A Series C I/O Link chassis (CC-PCNT02 / CC-IP0101 / CC-PAIH02 / CC-PAIX01 require CIOM-A)
- Network: Fault-Tolerant Ethernet (FTE) — dual-redundant 100 Mbps
- Software: Honeywell Control Builder R500 and above; Experion PKS R400+
- Power: 24 VDC backplane power from CIOM-A chassis power supply
- Not Compatible With: CIOM-B chassis, Honeywell TDC 3000, PlantScape, or third-party DCS platforms
Selection Guide
Use the following decision matrix to select the correct module for your application:
| Requirement | Recommended Model |
|---|---|
| Analog input with HART device diagnostics | CC-PAIH02 |
| Analog input expansion (no HART required) | CC-PAIX01 |
| Pulse / frequency input (flow meters, encoders) | CC-IP0101 |
| High-speed pulse counting (turbine, batch totalization) | CC-PCNT02 |
| SIL 2 safety loop analog input | CC-PAIH02 (SIL 2 certified) |
| Expanding existing CIOM-A chassis AI capacity | CC-PAIX01 |
Not sure which module fits your system? Send us your C300 controller revision and chassis model — our engineers will confirm the correct part number within 24 hours.
Quality Assurance & Sourcing
- Source: Genuine Honeywell OEM modules — no counterfeit, no refurbished without disclosure
- Inspection: Each unit undergoes visual inspection, functional power-on test, and firmware version verification
- Documentation: Certificate of conformance, test report, and traceability records available on request
- Packaging: Anti-static ESD packaging with original Honeywell labels preserved
- Warranty: 12-month replacement warranty against manufacturing defects
- Export Compliance: ECCN classification and export documentation provided for international shipments
How to Order
- Confirm your required part number: CC-PAIH02 / CC-PAIX01 / CC-IP0101 / CC-PCNT02
- Verify your C300 controller firmware revision and CIOM-A chassis model
- Add to cart or contact us for bulk pricing and lead time
- Provide your shipping address — we ship worldwide via DHL, FedEx, and UPS
- Receive tracking number and documentation package within 24 hours of order confirmation
📧 Email: support@konmask.com
📞 Phone/WhatsApp: +0086 19859288691
🌐 Website: https://Konmask.com
Replacement & Compatibility FAQ
Q: Can CC-PAIX01 replace CC-PAIH02 directly?
A: Functionally similar for standard 4–20 mA inputs, but CC-PAIX01 does not support HART communication. If your field devices require HART diagnostics, CC-PAIH02 is mandatory.
Q: Are CC-IP0101 and CC-PCNT02 interchangeable?
A: In most pulse counting applications, yes. However, verify the maximum input frequency and scaling parameters in Control Builder before substituting.
Q: Can these modules work in a CIOM-B chassis?
A: No. CC-PAIH02, CC-PAIX01, CC-IP0101, and CC-PCNT02 are CIOM-A Series C modules and are not compatible with CIOM-B chassis hardware.
Q: Do you supply modules with updated firmware pre-installed?
A: We supply modules at the firmware revision as received. Firmware upgrades can be performed via Honeywell Control Builder — contact us if you need a specific firmware version.
Q: What is the lead time for these modules?
A: In-stock units ship within 1–3 business days. For out-of-stock items, typical lead time is 2–4 weeks. Contact us for real-time availability.
Q: Can I return a module if it is not compatible?
A: Yes — we offer a 30-day return policy for unused, uninstalled modules in original packaging. Contact support@konmask.com to initiate a return.
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