HONEYWELL MC-TAIH02 51304453-150 – High-Density Analog Input Module | Experion PKS / TDC 3000 Platform
Engineering Background
The MC-TAIH02 (P/N 51304453-150) is a high-density analog input termination assembly designed for Honeywell’s Experion PKS and legacy TDC 3000 distributed control systems. It serves as the field-side interface between process instrumentation and the C200/C300 controller infrastructure, providing reliable signal conditioning and isolation for demanding industrial environments.
Product Positioning
Targeted at process industries including refining, petrochemical, power generation, and pulp & paper, this module is a critical I/O component for plants running Honeywell DCS architectures. It is commonly sourced as a verified surplus replacement to minimize capital expenditure while maintaining OEM-grade performance and system compatibility.
Complete Technical Specifications
| Manufacturer | Honeywell Process Solutions |
| Part Number | MC-TAIH02 |
| Catalog / Order Number | 51304453-150 |
| Module Type | Analog Input Termination Assembly (TAIH) |
| Compatible Platform | Experion PKS, TDC 3000, HC900 |
| Signal Type | 4–20 mA (current loop), 1–5 VDC (voltage) |
| Channel Count | 16 channels (differential) |
| Resolution | 12-bit A/D conversion |
| Input Impedance | 250 Ω (current), >1 MΩ (voltage) |
| Isolation | Channel-to-channel and channel-to-bus optical isolation |
| Operating Temperature | 0°C to +60°C |
| Storage Temperature | -40°C to +85°C |
| Humidity | 5–95% RH, non-condensing |
| Power Consumption | ≤ 5 W typical |
| Mounting | DIN rail / card cage (Honeywell I/O chassis) |
| Weight | 350 g |
| Certifications | CE, UL, FM (refer to OEM datasheet for full listing) |
| Firmware Compatibility | Experion R310 and above; TDC 3000 LCN |
Proven Application Environments
- Oil & Gas Refining — Process variable monitoring (flow, pressure, temperature) via 4–20 mA transmitters in SIL-rated loops
- Petrochemical Plants — Multi-loop analog acquisition in reactor and distillation column control strategies
- Power Generation — Boiler and turbine instrumentation interfacing within Experion PKS C300 controller cabinets
- Pulp & Paper — Continuous process monitoring with high channel-density requirements
- Water & Wastewater Treatment — SCADA-integrated analog signal collection for remote field stations
- Pharmaceutical Manufacturing — cGMP-compliant process data acquisition in validated DCS environments
Engineering Advantages
- High Channel Density — 16 differential analog inputs per module reduce cabinet footprint and wiring complexity
- Full Optical Isolation — Eliminates ground loops and protects controller backplane from field-side transients
- Hot-Swap Capable — Supports online replacement within Experion PKS redundant I/O configurations without process interruption
- Universal Signal Compatibility — Accepts both 4–20 mA current and 1–5 VDC voltage inputs without hardware reconfiguration
- OEM Drop-In Replacement — Direct form-fit-function compatibility; no firmware changes or re-engineering required
- Proven Long-Term Availability — Verified surplus stock sourced from decommissioned plant assets with full traceability
System Architecture & Signal Flow
The MC-TAIH02 mounts directly into the Honeywell I/O chassis and connects to the C200/C300 controller via the FTA (Field Termination Assembly) bus. Field wiring terminates at the module’s screw terminals, where each channel passes through a 250 Ω precision shunt resistor (for current inputs) before entering the 12-bit A/D converter. Digitized values are transmitted over the I/O Link to the controller, where they are processed by the control strategy in Experion Builder. The optical isolation barrier between field and logic sides ensures that field-side faults do not propagate to the controller backplane.
Signal path: Field Transmitter → MC-TAIH02 Terminal Block → Shunt / Conditioning → A/D Converter → I/O Link → C200/C300 Controller → Experion PKS Server
Sourcing & Quality Verification
- Source: Verified surplus from decommissioned Honeywell DCS installations; full chain-of-custody documentation available on request
- Inspection: Each unit undergoes visual inspection, board-level cleaning, and functional power-on verification prior to listing
- Firmware: Revision level confirmed and documented; compatible with Experion R310+ environments
- Packaging: Anti-static bag + foam-lined carton; ESD-safe handling throughout
- Warranty: 90-day operational warranty against DOA; extended warranty available upon request
- Certifications on File: CE Declaration of Conformity; UL listing documentation available
Procurement Process
- Confirm Compatibility — Provide your Experion PKS revision, controller model (C200/C300), and chassis type for cross-check
- Request Quote — Contact support@konmask.com or call +0086 19859288691 for volume pricing and lead time
- Order & Payment — Proforma invoice issued; T/T, L/C, and PayPal accepted; export documentation (CO, packing list, commercial invoice) provided
- Shipping — DHL / FedEx express (3–5 business days globally); sea freight available for bulk orders; tracking provided upon dispatch
- Incoming Inspection Support — Technical datasheet and test report provided to support your incoming QC process
Technical FAQ
Q: Is the MC-TAIH02 compatible with Experion R500 and later releases?
A: The module is hardware-compatible. Confirm firmware revision with your Honeywell system integrator for R500+ environments, as I/O configuration parameters may require validation in Experion Builder.
Q: Can this module be used in a Safety Instrumented System (SIS)?
A: The MC-TAIH02 is a standard (non-SIL-rated) analog input module. For SIS applications, Honeywell’s Safety Manager I/O modules (e.g., SM-series) are required.
Q: What is the difference between 51304453-150 and other 51304453-xxx revisions?
A: The suffix (-150) denotes the hardware revision level. Functional differences between revisions are typically minor (PCB layout, component substitutions). Confirm interchangeability with your Honeywell service engineer before installation in a validated environment.
Q: Do you provide a test report or functional verification certificate?
A: Yes. A power-on functional test report is available upon request. For critical applications, we recommend incoming inspection at your facility using a Honeywell I/O test chassis.
Q: What is the minimum order quantity (MOQ)?
A: MOQ is 1 unit. Volume discounts apply for orders of 5+ units. Contact us for a tiered pricing schedule.
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