Motion Control Solution – Copley Controls Xenus XTL-230-40 | Xenus Series
The Copley Controls Xenus XTL-230-40 is a high-performance digital servo drive engineered for demanding industrial motion control applications. Operating on 230VAC single-phase or three-phase input with a 40A peak output current, this drive delivers precise torque, velocity, and position control for brushless and brush-type servo motors. Its compact panel-mount form factor and broad communication protocol support make it a preferred choice for OEMs and system integrators worldwide.
Where This Product Is Used
The XTL-230-40 is deployed across a wide range of precision motion applications:
- CNC Machining Centers – Axis control for milling, turning, and grinding machines requiring sub-micron positioning accuracy.
- Industrial Robotics – Joint actuation in articulated arms, SCARA robots, and collaborative robot platforms.
- Semiconductor & Electronics Manufacturing – Wafer handling, pick-and-place, and PCB assembly equipment where smooth, repeatable motion is critical.
- Medical Devices – Surgical robots, imaging gantries, and infusion pump mechanisms demanding high reliability and low noise.
- Packaging Machinery – High-speed indexing, filling, and sealing lines with synchronised multi-axis coordination.
- Printing & Converting Equipment – Web tension control and register correction in offset and digital printing systems.
- Test & Measurement Systems – Dynamic load simulation and material testing machines requiring force/torque fidelity.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | XTL-230-40 |
| Series | Xenus |
| Manufacturer | Copley Controls |
| Input Voltage | 95–265 VAC, 1Ø or 3Ø, 47–63 Hz |
| Peak Output Current | 40 A |
| Continuous Output Current | 20 A |
| Motor Types Supported | Brushless (rotary & linear), Brush DC |
| Feedback Supported | Encoder (incremental/absolute), Resolver, Hall sensors |
| Communication Interfaces | CANopen (DS-402), RS-232 |
| Control Modes | Position, Velocity, Torque (current) |
| Form Factor | Panel-mount, DIN-rail compatible |
| Operating Temperature | 0 °C to +45 °C (ambient) |
| Protection Class | IP20 |
| Approvals | CE, UL |
Why Engineers Specify This Model
- Wide AC Input Range – Accepts 95–265 VAC globally without transformer modification, simplifying international machine builds.
- High Peak-to-Continuous Ratio – 40A peak / 20A continuous enables aggressive acceleration profiles without oversizing the drive.
- Multi-Feedback Compatibility – Supports incremental/absolute encoders, resolvers, and Hall sensors from a single hardware platform.
- CME2 Software Suite – Copley’s free Windows-based commissioning tool provides auto-tuning, oscilloscope, and fault diagnostics.
- DS-402 CANopen Profile – Plug-and-play integration with Beckhoff, Siemens, Omron, and other CANopen PLCs and motion controllers.
- Compact Footprint – Panel-mount design minimises cabinet space while maintaining full power density.
Complete System Bill of Materials
A typical XTL-230-40 servo axis requires the following components:
- Copley Controls XTL-230-40 Digital Servo Drive (this unit)
- Compatible brushless servo motor (matched by continuous/peak current and feedback type)
- Incremental or absolute encoder cable (shielded, twisted-pair)
- 24 VDC logic power supply (min. 2 A)
- CANopen or EtherCAT master controller / PLC
- EMC line filter (recommended for CE compliance)
- Regenerative resistor (application-dependent, for high-inertia loads)
- Circuit breaker or fuse (sized to drive input current rating)
- Shielded motor power cable
Compliance & Industry Standards
- CE Marking – Compliant with EU Low Voltage Directive (LVD) and EMC Directive.
- UL Listed – Recognised under UL 508C (Power Conversion Equipment).
- CANopen DS-402 – IEC 61800-7 drive profile for interoperability.
- RoHS Compliant – Meets EU Directive 2011/65/EU on restriction of hazardous substances.
Quality Assurance & Sourcing
Konmask.com sources the Xenus XTL-230-40 exclusively through authorised distribution channels and verified industrial surplus networks. Every unit undergoes the following before shipment:
- Visual inspection for physical damage, corrosion, and label integrity
- Serial number and firmware version verification against Copley Controls records
- Functional power-on test where applicable
- Anti-static packaging with humidity indicator card
- Certificate of conformance available on request
How to Source This Part
To place an order or request a quotation for the XTL-230-40:
- Add to cart directly on this page for standard stock orders.
- Contact support@konmask.com for bulk pricing, lead-time confirmation, or export documentation.
- Call or WhatsApp +0086 19859288691 for urgent requirements.
- Provide your motor nameplate data for compatibility verification if needed.
Application-Specific FAQ
Q: Is the XTL-230-40 compatible with EtherCAT?
A: The base XTL-230-40 uses CANopen (DS-402). For EtherCAT, Copley Controls offers the Xenus XEL series. Contact us to confirm the correct variant for your fieldbus.
Q: Can this drive control a linear servo motor?
A: Yes. The XTL-230-40 supports brushless linear motors with incremental encoder or Hall-effect feedback, provided the motor’s peak current does not exceed 40A.
Q: What software is used for commissioning?
A: Copley Motion Explorer (CME2) is the free Windows-based tool for drive setup, auto-tuning, and diagnostics. It connects via RS-232.
Q: Is a regenerative resistor required?
A: For applications with high-inertia loads or frequent deceleration cycles, an external regenerative resistor is recommended. Konmask can advise on sizing.
Q: Do you provide a warranty?
A: Yes. All units sold by Konmask.com carry a 90-day functional warranty. Extended warranty options are available on request.
Q: Can I get a datasheet or wiring diagram?
A: Yes. Email support@konmask.com with your order reference and we will provide the official Copley Controls documentation.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
