ABB IRB 1200 3HAC049662-001 Articulated Robot | Replacement, Equivalent & Selection Guide
The ABB IRB 1200 is a compact, high-speed articulated robot designed for light assembly, material handling, and machine tending applications. Part numbers 3HAC049662-001, 3HAC049661-001, and 3HAC059673-001 represent key mechanical and controller variants within the IRB 1200 family. This page provides a comprehensive selection guide, compatible replacements, and equivalent models to help engineers and procurement teams make informed sourcing decisions.
Technical Specifications
- Brand: ABB Robotics
- Series: IRB 1200
- Part Numbers: 3HAC049662-001 / 3HAC049661-001 / 3HAC059673-001
- Robot Type: 6-Axis Articulated Robot
- Payload Capacity: 5 kg (IRB 1200-5/0.9) / 7 kg (IRB 1200-7/0.7)
- Reach: 0.7 m – 0.9 m
- Repeatability: ±0.02 mm
- Controller: IRC5 Compact
- Mounting: Floor, ceiling, wall, tilted
- Protection Class: IP40 (standard) / IP67 (wash-down option)
- Weight: Approx. 54 kg
- Power Supply: 200–600 V, 50/60 Hz
- Communication: EtherNet/IP, PROFINET, DeviceNet
- Country of Origin: Sweden
Compatible Replacement & Equivalent Models
The following models are functionally compatible or serve as direct/near-direct replacements for the ABB IRB 1200 series:
- 3HAC049662-001 – IRB 1200 robot body (5 kg / 0.9 m reach variant)
- 3HAC049661-001 – IRB 1200 robot body (7 kg / 0.7 m reach variant)
- 3HAC059673-001 – IRB 1200 spare/replacement mechanical unit
- ABB IRB 1100 – Smaller footprint alternative; 4 kg payload, 0.475–0.58 m reach
- ABB IRB 1300 – Higher payload upgrade; 7–11 kg, 1.14 m reach
- FANUC LR Mate 200iD – Cross-brand equivalent; 7 kg payload, 0.717 m reach
- KUKA KR 6 R700 – Cross-brand equivalent; 6 kg payload, 0.706 m reach
- Yaskawa GP7 – Cross-brand equivalent; 7 kg payload, 0.927 m reach
Note: Cross-brand replacements require re-programming and may need adapter tooling. Consult your system integrator before substitution.
Why Choose the Original Model
- Proven Reliability: ABB IRB 1200 is deployed in thousands of production lines globally with a documented MTBF exceeding 80,000 hours.
- Compact Footprint: Smallest footprint-to-payload ratio in its class — ideal for space-constrained cells.
- Seamless IRC5 Integration: Native compatibility with ABB’s IRC5 Compact controller and RobotStudio simulation software.
- Multi-Mount Flexibility: Floor, ceiling, wall, and tilted mounting without performance degradation.
- OEM Warranty: Full ABB warranty and global service network support.
- Software Ecosystem: Compatible with ABB’s SafeMove2, MultiMove, and Conveyor Tracking options.
Typical Applications
- Light assembly and sub-assembly operations
- Machine tending (CNC, injection molding, die casting)
- Pick-and-place and bin picking
- Quality inspection with vision systems
- Screw driving and fastening
- Dispensing, gluing, and sealing
- Electronics manufacturing and PCB handling
System Compatibility
- Controller: ABB IRC5 Compact (mandatory pairing)
- Software: RobotWare 6.x / 7.x, RobotStudio
- Fieldbus: PROFINET, EtherNet/IP, DeviceNet, Modbus TCP
- Safety: ABB SafeMove2 (functional safety option)
- Vision: Compatible with Cognex, Keyence, and ABB Integrated Vision
- End-of-Arm Tooling: ISO 9283 flange; compatible with Schunk, Zimmer, and custom tooling
Selection Guide
Use the table below to select the correct IRB 1200 variant for your application:
- 3HAC049662-001 (IRB 1200-5/0.9): Choose when reach > 0.8 m is required and payload ≤ 5 kg — ideal for larger work envelopes.
- 3HAC049661-001 (IRB 1200-7/0.7): Choose when payload 5–7 kg is needed in a compact cell — best for dense machine-tending layouts.
- 3HAC059673-001: Spare/replacement mechanical unit — order when performing a full mechanical overhaul or robot body swap.
- Upgrade to IRB 1300: If payload exceeds 7 kg or reach > 1.0 m is required.
- Downgrade to IRB 1100: If payload ≤ 4 kg and minimizing footprint is the priority.
Quality Assurance & Sourcing
- All units sourced through authorized ABB distribution channels or certified secondary market suppliers.
- Each unit undergoes incoming inspection: visual check, serial number verification, and functional test where applicable.
- Refurbished units are clearly labeled and include a 90-day Konmask warranty.
- New OEM units carry the full ABB manufacturer warranty.
- Traceability documentation (COC, test reports) available upon request.
How to Order
- Step 1: Confirm your required part number: 3HAC049662-001, 3HAC049661-001, or 3HAC059673-001.
- Step 2: Specify condition: New OEM / Refurbished / Spare.
- Step 3: Contact us via email or phone with your PO or RFQ.
- Step 4: Receive quotation within 24 hours with lead time and shipping options.
- Step 5: Confirm order — we ship worldwide with DHL, FedEx, and UPS Express.
📧 support@konmask.com | 📞 +0086 19859288691
Replacement & Compatibility FAQ
Q: Can 3HAC049661-001 replace 3HAC049662-001 directly?
A: No — they are different reach/payload variants. Mechanical dimensions differ; verify your cell layout before substitution.
Q: Is 3HAC059673-001 a drop-in replacement for the robot body?
A: Yes, for the same variant. Always match the robot body part number to your IRC5 controller configuration file.
Q: Can I use a FANUC LR Mate 200iD as a cross-brand replacement?
A: Mechanically possible with adapter tooling, but requires full re-programming in FANUC ROBOGUIDE. Not recommended for quick swaps.
Q: What is the lead time for new OEM units?
A: Typically 4–12 weeks for new OEM. Refurbished units are often available from stock. Contact us for current availability.
Q: Do you provide installation support?
A: We provide technical documentation and remote guidance. On-site commissioning can be arranged through our partner network.
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Contact: support@konmask.com | +0086 19859288691
