Semiconductor Safety Interlock Solution – Applied Materials 0100-01420 | Configurable Interlock Series
The Applied Materials 0100-01420 Configurable Interlock Module is a programmable safety PCB assembly engineered for semiconductor fabrication equipment. It cross-references 0190-00285, 0100-20458, 101072952-002, 03-80267B-01, and 99-80267-01 — providing maximum sourcing flexibility across AMAT tool revisions. Konmask.com supplies tested, ESD-safe units with full traceability for B2B procurement teams.
Where This Product Is Used
Process engineers and equipment technicians deploy the 0100-01420 across high-uptime semiconductor fab environments:
- CVD / PVD Chambers – Interlocks gas flow, RF power, and vacuum integrity to prevent unsafe deposition conditions.
- Etch Systems – Monitors chamber pressure, temperature, and door-seal status; halts process on parameter exceedance.
- Ion Implant Equipment – Configurable safety logic for beam-line interlocks and end-station access control.
- Cluster Tool Platforms (Centura, Endura, Producer) – Coordinates multi-chamber interlock states across transfer modules and load-lock systems.
- Wafer Handling Robots – Interfaces with motion controllers to enforce safe-state conditions before arm extension or retraction.
- Facility EHS Integration – Connects to fab-level Emergency Shutdown (ESD) chains for site-wide safety compliance.
Technical Specifications
| Attribute | Detail |
|---|---|
| Manufacturer | Applied Materials (AMAT) |
| Primary Part Number | 0100-01420 |
| Cross-Reference SKUs | 0190-00285 · 0100-20458 · 101072952-002 · 03-80267B-01 · 99-80267-01 |
| Module Type | Programmable / Configurable Safety Interlock PCB Assembly |
| Form Factor | PCB Card Assembly |
| Compatible Platforms | Applied Materials Centura, Endura, Producer, and related AMAT tool families |
| Condition Available | Refurbished / Tested / New Surplus |
| Weight | 20 g (approx.) |
| Export Classification | Subject to EAR; verify end-use compliance before ordering |
Why Engineers Specify This Model
- Configurable Logic – Field-programmable interlock mapping via DIP switches or jumpers; no custom PCB redesign required when process parameters change.
- Multi-Channel Monitoring – Simultaneously monitors pressure, temperature, flow, and door status with independent trip outputs.
- Direct OEM Replacement – Drop-in compatibility with existing AMAT wiring harnesses and backplane connectors; no adapter required.
- Proven 24/7 Reliability – Designed for continuous-duty semiconductor production environments with high uptime requirements.
- Cross-Reference Sourcing Flexibility – Multiple PN revisions (0190-00285 → 0100-01420 → 0100-20458) ensure availability even when one PN is on allocation.
Complete System Bill of Materials
Typically ordered alongside the following for a complete interlock subsystem:
- Applied Materials Interlock Controller Backplane (consult AMAT BOM for your tool revision)
- Wiring Harness / Ribbon Cable Assembly (AMAT PN varies by chamber type)
- 24 VDC Power Supply Module for interlock logic rail
- Pressure Transducer / Vacuum Gauge (Baratron or equivalent) for process feedback
- Door Interlock Sensor / Proximity Switch (chamber-specific)
- Emergency Stop (E-Stop) Relay Module for ESD chain integration
Contact Konmask.com for bundled sourcing assistance on complete interlock subsystem kits.
Compliance & Industry Standards
- SEMI S2 – Environmental, Health, and Safety Guideline for Semiconductor Manufacturing Equipment
- SEMI S8 – Safety Guidelines for Ergonomics/Human Factors Engineering of Semiconductor Manufacturing Equipment
- IEC 61508 / IEC 62061 – Functional Safety of E/E/PE Safety-Related Systems (design intent)
- RoHS – Verify revision-specific RoHS status with Konmask sourcing team
- EAR (Export Administration Regulations) – Buyer is responsible for end-use verification and export compliance
Quality Assurance & Sourcing
- All units functionally tested and inspected prior to shipment
- Sourced from certified surplus inventories, authorized dismantlers, and OEM-approved channels
- Serialized traceability records available on request
- Anti-static ESD-safe packaging (bags + foam insert) as standard
- 30-day warranty on refurbished units; extended coverage on new surplus — contact us for details
- Certificate of Conformance (CoC) available for regulated procurement processes
How to Source This Part
- Confirm your tool revision – Check your Applied Materials tool BOM or maintenance manual to verify which PN revision is installed.
- Request a quote – Email [email protected] with your tool model, chamber count, and required quantity.
- Lead time – In-stock units ship within 1–3 business days; sourced units typically 5–15 business days.
- Payment & Terms – T/T wire transfer, PayPal, and credit card accepted. Net-30 terms available for qualified B2B accounts.
- Shipping – DHL Express, FedEx International Priority, and sea freight available. ESD-safe packaging standard on all shipments.
Application-Specific FAQ
Q: Is 0100-01420 a direct replacement for 0190-00285?
A: Yes. Applied Materials issued 0100-01420 as the updated revision of 0190-00285. Both are functionally interchangeable in supported platforms. Always verify against your tool’s BOM before installation.
Q: Can this module be reprogrammed in the field?
A: Configurable interlock logic is typically set via DIP switches or jumper configuration on the PCB. Firmware-based configuration requires AMAT’s proprietary service software — contact your AMAT field service engineer.
Q: What is the typical failure mode for this module?
A: Common failure modes include nuisance trips from degraded sensor inputs, relay contact wear, and logic IC failures from ESD events. Konmask supplies tested replacements to minimize unplanned downtime.
Q: Do you supply this part for non-AMAT equipment?
A: This module is designed for Applied Materials platforms. For interlock modules compatible with Lam Research, TEL, or KLA, please contact us separately.
Q: Can I order a single unit?
A: Yes. Minimum order quantity is 1 unit. Volume pricing available for orders of 5+ units.
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