HEIDENHAIN 383963-02 Length Gauge with Measuring Probe | ST 1278 M35-4E3B1Y-8192 Series
Engineering Background
HEIDENHAIN is a globally recognized German manufacturer of precision measurement and motion control systems, with over a century of engineering heritage. Their length gauges are the benchmark standard in dimensional metrology for machine tool verification, quality assurance labs, and high-precision manufacturing environments worldwide.
Product Positioning
The HEIDENHAIN 383963-02 is a high-resolution length gauge (ST 1278 series) equipped with a measuring probe, designed for non-contact or contact-based dimensional inspection in automated production lines and metrology stations. With an 8192-count resolution encoder (M35-4E3B1Y-8192) and E11100120 interface output, this unit integrates directly into CNC controllers, CMM systems, and industrial measurement networks requiring sub-micron repeatability.
Complete Technical Specifications
| Part Number / SKU | 383963-02 |
| Series | ST 1278 |
| Encoder Configuration | M35-4E3B1Y-8192 |
| Interface / Output Code | E11100120 |
| Order Reference | 0100-03499 |
| Resolution | 8192 counts/rev (incremental) |
| Probe Type | Measuring Probe (contact-type) |
| Manufacturer | HEIDENHAIN (Dr. Johannes Heidenhain GmbH) |
| Country of Origin | Germany |
| Weight | 2.6 kg (approx.) |
| Condition | New / Surplus / Refurbished (specify on inquiry) |
Proven Application Environments
- CNC machining center tool-length and workpiece measurement
- Coordinate Measuring Machine (CMM) dimensional verification
- Automated in-process gauging on production lines
- Precision grinding machine feedback and compensation
- Quality assurance labs requiring traceable dimensional data
- Semiconductor and optics manufacturing metrology stations
Engineering Advantages
- Sub-micron repeatability — 8192-count resolution delivers high-fidelity position feedback for tight-tolerance applications
- Direct controller integration — E11100120 interface compatible with HEIDENHAIN TNC/iTNC controllers and third-party CNC systems
- Robust German engineering — ST 1278 series built for continuous industrial duty with minimal maintenance requirements
- Plug-and-play replacement — OEM part number 383963-02 ensures drop-in compatibility with existing HEIDENHAIN installations
- Traceable calibration — manufactured to DIN/ISO metrology standards with full documentation support
System Architecture & Signal Flow
The 383963-02 length gauge operates as a closed-loop feedback element within a precision measurement chain:
- Probe contact → mechanical displacement detected by the ST 1278 gauge body
- Encoder conversion → M35-4E3B1Y-8192 encoder converts linear displacement to 8192-count incremental pulses
- Signal output → E11100120 interface transmits conditioned signals to the host controller or measurement display
- Controller processing → CNC/CMM system interprets position data for compensation, logging, or pass/fail decisions
This architecture ensures deterministic, low-latency measurement feedback suitable for real-time closed-loop control.
Sourcing & Quality Verification
- All units sourced through verified industrial supply channels with full traceability
- Pre-shipment functional inspection performed on each unit
- OEM part number and serial number verified against HEIDENHAIN documentation
- Packaging inspected for transit damage; units shipped in anti-static, cushioned packaging
- Certificate of conformance and test report available upon request
Procurement Process
- Inquiry — Contact us with your required quantity, delivery timeline, and any special conditions (new/surplus/refurbished)
- Quotation — Receive a formal quotation with lead time, pricing, and shipping options within 24 hours
- Order confirmation — Submit PO or place order directly on Konmask.com
- Inspection & dispatch — Unit inspected, documented, and dispatched with tracking
- After-sales support — Technical support available for integration and commissioning queries
Technical FAQ
Q: Is the 383963-02 compatible with HEIDENHAIN TNC 640 controllers?
A: Yes. The E11100120 interface output is compatible with HEIDENHAIN TNC series controllers. Confirm cable pinout with your system integrator before installation.
Q: What is the difference between ST 1278 and ST 1287 series?
A: The ST 1278 is optimized for standard measuring range applications; the ST 1287 offers extended travel. Consult HEIDENHAIN’s product selector or contact us for application-specific guidance.
Q: Can this unit be recalibrated after field use?
A: Yes. HEIDENHAIN-authorized service centers can recalibrate and certify the unit. Konmask.com can assist with referral to certified service partners.
Q: What is the lead time for this part?
A: In-stock units ship within 3–5 business days. For out-of-stock inquiries, lead time is typically 2–6 weeks depending on source availability.
Q: Do you provide export documentation for international orders?
A: Yes. Full commercial invoice, packing list, and certificate of origin are provided for all international shipments. HS code available on request.
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