Process Control Wiring Solution – Honeywell 51153818-202 | TDC 3000 Series
Where This Product Is Used
The Honeywell 51153818-202 Jumper Kit (Gray Jumpers) is a critical configuration accessory used across a wide range of industrial process control environments. Engineers and system integrators specify this kit in the following applications:
- Oil & Gas Refineries – Signal routing and I/O card configuration on TDC 3000 distributed control systems managing distillation columns, compressors, and heat exchangers.
- Chemical & Petrochemical Plants – Jumper configuration for analog input/output modules where precise signal path selection is required for batch and continuous process control.
- Power Generation Facilities – Turbine control and boiler management systems utilizing Honeywell TDC 3000 cabinets requiring field-replaceable jumper kits.
- Pulp & Paper Mills – Process automation panels where DCS I/O termination assemblies need jumper reconfiguration during system upgrades or maintenance.
- Pharmaceutical Manufacturing – FDA-regulated production lines using validated Honeywell DCS platforms where OEM-specified jumper kits ensure compliance traceability.
- Water & Wastewater Treatment – SCADA-integrated DCS installations requiring reliable signal jumper components for long-term unattended operation.
Technical Specifications
| Part Number | 51153818-202 |
| Description | Jumper Kit – Gray Jumpers |
| Manufacturer | Honeywell Process Solutions |
| Compatible Platform | TDC 3000 / PlantScape / Experion PKS (legacy I/O) |
| Color Code | Gray (signal/configuration jumpers) |
| Application | I/O module configuration, signal path selection, termination assembly |
| Weight | 2.6 kg (packaged) |
| Condition | New / Surplus New / Refurbished (specify on inquiry) |
| Country of Origin | USA |
| Shipping | Worldwide – EXW Xiamen, China |
Why Engineers Specify This Model
- OEM Exact Match – The 51153818-202 is the Honeywell factory-specified jumper kit, ensuring pin-for-pin compatibility with TDC 3000 I/O termination assemblies without field modification.
- Gray Color Coding – Gray jumpers follow Honeywell’s internal color-coding convention, reducing misconfiguration risk during maintenance and commissioning.
- Long-Term Availability – As TDC 3000 systems remain in service at thousands of global facilities, sourcing OEM-matched jumper kits from a reliable distributor like Konmask ensures continuity without costly system upgrades.
- Plug-and-Play Replacement – No re-engineering required; the kit installs directly into existing Honeywell DCS card cages and termination panels.
- Traceability – Each unit sourced through Konmask.com is documented with part number verification, supporting audit trails for ISO and FDA-regulated facilities.
Complete System Bill of Materials
The 51153818-202 is typically ordered alongside the following Honeywell TDC 3000 components. Contact Konmask.com for bundle pricing:
- 51153818-100 / -150 / -200 – Jumper Kit variants (other color codes)
- 51304485-100 – Analog Input Module (AI)
- 51304487-100 – Analog Output Module (AO)
- 51304516-100 – Digital Input Module (DI)
- 51304518-100 – Digital Output Module (DO)
- 51190493-100 – Termination Assembly Panel
- 51198947-100 – Field Termination Assembly (FTA)
- 51401288-100 – Power Supply Module
Compliance & Industry Standards
- CE Marking – Compatible with CE-certified Honeywell TDC 3000 assemblies for European installations.
- RoHS Compliance – Honeywell OEM components meet RoHS Directive 2011/65/EU requirements.
- IEC 61511 / ISA-84 – Suitable for use in Safety Instrumented Systems (SIS) where Honeywell TDC 3000 is deployed as the basic process control system (BPCS).
- ISO 9001 – Konmask.com sources from ISO 9001-certified supply chains with documented inspection records.
- FDA 21 CFR Part 11 – OEM part number traceability supports electronic records compliance for pharmaceutical DCS applications.
Quality Assurance & Sourcing
At Konmask.com, every Honeywell automation component undergoes a structured quality verification process before shipment:
- ✔ Part number and revision verification against Honeywell documentation
- ✔ Visual inspection for physical damage, corrosion, and counterfeit indicators
- ✔ Functional test where applicable (module-level components)
- ✔ Anti-static packaging with humidity indicator cards
- ✔ Certificate of conformance (CoC) available on request
- ✔ Photographic documentation of each unit prior to dispatch
We maintain stock of both new surplus and factory-new Honeywell parts, with lead times from same-day to 5 business days depending on availability.
How to Source This Part
To request a quote or confirm stock availability for the Honeywell 51153818-202:
- 📧 Email: support@konmask.com
- 📞 Phone / WhatsApp: +0086 19859288691
- 🌐 Website: https://Konmask.com
- 💬 Live Chat: Available on Konmask.com during business hours (UTC+8)
Provide your required quantity, delivery destination, and any condition preference (new / surplus new / refurbished). We respond within 2 business hours.
Application-Specific FAQ
Q: Is the 51153818-202 compatible with Honeywell Experion PKS systems?
A: Yes, for legacy I/O termination assemblies that share the TDC 3000 hardware platform. Verify your specific FTA model before ordering.
Q: What is the difference between the -100, -150, -200, and -202 variants?
A: These suffixes denote different jumper color codes and kit configurations per Honeywell’s internal revision system. The -202 specifically refers to the gray jumper kit. Contact us if you need cross-reference assistance.
Q: Can I use this jumper kit during a live system maintenance window?
A: Yes. The jumper kit is a passive configuration component. However, always follow your site’s Management of Change (MOC) and lockout/tagout (LOTO) procedures before accessing live DCS cabinets.
Q: Do you offer expedited shipping for urgent plant shutdowns?
A: Yes. Konmask.com supports emergency procurement with DHL/FedEx express options. Contact us directly for turnaround time confirmation.
Q: Is a Certificate of Conformance (CoC) available?
A: Yes, CoC documentation is available upon request at no additional charge.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
