Process Control Solution – Honeywell CC-MCAR01 | Experion PKS Carrier Channel Module
Where This Product Is Used
The Honeywell CC-MCAR01 (P/N 51403892-100) Carrier Channel Module is a core infrastructure component in Honeywell Experion PKS distributed control systems (DCS). It is widely deployed across:
- Oil & Gas – upstream wellhead automation, midstream pipeline SCADA, and downstream refinery process control
- Petrochemical & Chemical Plants – reactor loop control, batch processing, and safety instrumented systems (SIS)
- Power Generation – turbine control, boiler management, and plant-wide DCS integration
- Pulp & Paper / Mining – continuous process lines requiring high-availability controller backplanes
- Pharmaceutical Manufacturing – FDA-regulated batch control environments with redundancy requirements
The CC-MCAR01 serves as the carrier channel interface between the C300 Controller and I/O modules, enabling high-speed, deterministic communication across the Experion control network.
Technical Specifications
| Part Number | CC-MCAR01 / 51403892-100 |
| Alternate P/N | 51403884-100 |
| Manufacturer | Honeywell Process Solutions |
| Series / Platform | Experion PKS – C300 Controller Series |
| Module Type | Carrier Channel Module |
| Communication Bus | FTE (Fault Tolerant Ethernet) / Control Firewall |
| Mounting | DIN-rail / Chassis-mount (Experion carrier) |
| Operating Temperature | 0°C to 60°C (32°F to 140°F) |
| Weight | 660 g |
| Form Factor | Standard Experion PKS I/O module footprint |
| Firmware Compatibility | Experion PKS R400 and above |
Why Engineers Specify This Model
- Deterministic Channel Communication – Provides low-latency, cycle-accurate data transfer between the C300 controller and field I/O, critical for tight PID loop performance.
- Hot-Swap Capable – Supports online replacement without process shutdown, minimizing unplanned downtime in continuous operations.
- Redundancy Ready – Designed to operate in redundant controller configurations, ensuring SIL-rated availability for safety-critical loops.
- Seamless Experion Integration – Native compatibility with Experion PKS Station, Control Builder, and FTE network topology — no additional gateways required.
- Long Product Lifecycle – Honeywell’s extended support commitment makes this module a reliable long-term investment for brownfield DCS upgrades.
Complete System Bill of Materials
For a fully operational Experion PKS C300 control node, the following components are typically required alongside the CC-MCAR01:
- C300 Controller Module (CC-PCF901 or CC-PCF902 for redundancy)
- Experion PKS I/O Carrier (CC-TAIX11 / CC-TAOX11 series)
- Analog Input Modules (CC-AI01 / CC-AI16)
- Analog Output Modules (CC-AO01 / CC-AO16)
- Digital I/O Modules (CC-DI01 / CC-DO01)
- FTE Network Switch (Cisco IE series, Honeywell-qualified)
- 24 VDC Power Supply (Honeywell CC-PWR01 or equivalent)
- Experion PKS Server (ESVT or ESXS platform)
Contact [email protected] for complete BOM assistance and cross-reference support.
Compliance & Industry Standards
- CE Marked – EU Machinery and EMC Directive compliant
- UL Listed – UL 508 Industrial Control Equipment
- IEC 61131-2 – Programmable Controller Hardware Standard
- IEC 61508 / IEC 61511 – Functional Safety (SIL-capable platform)
- RoHS Compliant
- ATEX / IECEx compatible when installed per Honeywell system guidelines
Quality Assurance & Sourcing
Every unit offered by Konmask.com undergoes a rigorous pre-shipment process:
- ✅ Visual inspection for physical damage, corrosion, and connector integrity
- ✅ Firmware version verification against Honeywell release notes
- ✅ Functional bench test where applicable
- ✅ Anti-static packaging with humidity indicator cards
- ✅ Traceable sourcing documentation available on request
We source from decommissioned plant inventories, authorized distributors, and certified refurbishers — never from unverified grey-market channels.
How to Source This Part
- Add to Cart – Click the purchase button above to place your order directly.
- Request a Quote – For volume orders (>3 units) or project BOM pricing, email [email protected].
- Lead Time – In-stock units ship within 1–3 business days. Ex-stock lead time is 2–4 weeks depending on sourcing.
- Export & Customs – We handle export documentation (EAR99 classification) and can ship DDP/DAP to most destinations worldwide.
- Payment – T/T bank transfer, PayPal, and major credit cards accepted.
Application-Specific FAQ
Q: Is the CC-MCAR01 compatible with Experion PKS R500 and later releases?
A: Yes. The CC-MCAR01 is backward and forward compatible across Experion PKS R400 through R500+ when used with the appropriate C300 firmware. Always verify with Honeywell’s compatibility matrix for your specific release.
Q: Can this module be used in a redundant C300 configuration?
A: Yes. The CC-MCAR01 supports redundant controller pairs. Two modules are required — one per controller chassis — connected via the FTE network.
Q: What is the difference between 51403892-100 and 51403884-100?
A: These are Honeywell’s manufacturing part number (MPN) and alternate catalog reference for the same CC-MCAR01 assembly. Both numbers refer to the identical hardware revision and are interchangeable for procurement purposes.
Q: Do you provide a warranty?
A: Yes. Konmask.com provides a 90-day functional warranty on all tested units. Extended warranty options are available — contact us for details.
Q: Can you assist with DCS migration projects?
A: Absolutely. Our engineering team can support Experion PKS migration planning, spare parts kitting, and cross-reference from legacy TDC-3000 / PlantScape systems.
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