Honeywell CC-TDOR01 – Digital Output Relay Module | Experion PKS Platform
Engineering Background
The Honeywell Experion PKS (Process Knowledge System) is one of the world’s leading Distributed Control System (DCS) platforms, widely deployed in refining, petrochemical, power generation, and advanced manufacturing. The C300 Controller series and its associated IOLINK I/O subsystem form the backbone of thousands of safety-critical process loops globally. The CC-TDOR01 is a dedicated Digital Output Relay Terminal Board engineered specifically for this architecture.
Product Positioning
The CC-TDOR01 provides relay contact digital outputs for the Experion PKS IOLINK I/O system. It interfaces directly with the C300 Controller via the IOLINK bus, delivering dry-contact relay switching capability for actuators, solenoids, motor starters, and alarm annunciators. Designed for 24 VDC field wiring environments, this module is the standard solution for discrete output control in Honeywell DCS installations.
Complete Technical Specifications
- Part Number / SKU: CC-TDOR01
- Manufacturer: Honeywell Process Solutions
- Series / Platform: Experion PKS – IOLINK I/O System
- Module Type: Digital Output Relay Terminal Board
- Output Type: Dry contact relay (SPDT or SPST, per channel)
- Compatible Controller: C300 Process Controller
- Bus Interface: IOLINK (Honeywell proprietary high-speed I/O bus)
- Field Wiring Voltage: 24 VDC nominal
- Operating Temperature: 0°C to +60°C (32°F to 140°F)
- Storage Temperature: -40°C to +85°C
- Relative Humidity: 5% to 95% non-condensing
- Mounting: DIN rail / backplane integrated chassis mount
- Certifications: CE, UL/cUL listed (per Honeywell product documentation)
- Weight: Approx. 200 g
- Country of Origin: United States
Proven Application Environments
- Petroleum refining and upstream oil & gas production facilities
- Petrochemical and specialty chemical plants
- Power generation (coal, gas, nuclear auxiliary systems)
- Pulp & paper and continuous process manufacturing
- Pharmaceutical batch and continuous manufacturing
- Water treatment and municipal utility SCADA/DCS hybrid systems
- LNG terminals and pipeline compression stations
Engineering Advantages
- Relay Contact Isolation: Provides galvanic isolation between DCS logic and field devices, protecting controller electronics from inductive load transients.
- Plug-and-Play IOLINK Integration: Designed exclusively for Experion PKS IOLINK architecture — no additional signal conditioning required.
- High Reliability: Honeywell’s industrial-grade relay components rated for millions of switching cycles under rated load.
- Simplified Maintenance: Terminal board design allows field wiring to remain connected during module swap — minimizing process downtime.
- Compact Form Factor: Optimized for high-density I/O marshalling cabinets.
System Architecture & Signal Flow
The CC-TDOR01 operates within the Experion PKS IOLINK I/O subsystem as follows:
- C300 Controller generates digital output commands via the Experion PKS control strategy (Control Builder).
- Commands are transmitted over the IOLINK bus to the associated I/O Link Interface Module (IOLIM).
- The IOLIM drives the CC-TDOR01 terminal board, energizing or de-energizing the relay coil for each output channel.
- Relay dry contacts switch field-side loads (solenoids, motor starters, pilot lights, alarm horns) at the rated contact voltage and current.
Sourcing & Quality Verification
- All CC-TDOR01 units sourced by Konmask.com are inspected for physical integrity, label authenticity, and connector condition prior to listing.
- Units are stored in ESD-safe, climate-controlled warehousing.
- Traceability documentation (original manufacturer labels, serial numbers) is preserved and available upon request.
- Konmask.com specializes in genuine OEM Honeywell Experion PKS spare parts — no counterfeit or remanufactured substitutes.
Procurement Process
- Confirm part number CC-TDOR01 matches your Experion PKS I/O configuration (verify with your C300 I/O assignment list).
- Submit your order via Konmask.com or contact our engineering sales team for volume pricing and lead time confirmation.
- Provide your shipping address and preferred freight method (DHL Express, FedEx International Priority, or sea freight for bulk orders).
- Receive order confirmation with tracking within 1 business day of payment clearance.
- Technical support available post-delivery for installation verification queries.
Technical FAQ
Q: Is the CC-TDOR01 compatible with Experion PKS R500 and later releases?
A: Yes. The CC-TDOR01 terminal board is hardware-compatible across Experion PKS R400 through current releases. Confirm firmware compatibility with your site’s IOLIM revision.
Q: Can this module be used with the Safety Manager (SM) or FSC systems?
A: No. The CC-TDOR01 is designed for the standard C300/IOLINK I/O subsystem only. Safety-rated outputs require dedicated SIL-certified I/O modules.
Q: What is the relay contact rating?
A: Refer to the Honeywell CC-TDOR01 product datasheet (document number available upon request) for rated contact voltage, current, and switching capacity. Konmask can provide the datasheet PDF on request.
Q: Do you offer exchange or repair services?
A: Yes. Contact support@konmask.com to discuss exchange programs for failed units.
Q: What is the typical lead time?
A: In-stock units ship within 1–3 business days. Out-of-stock items are sourced within 2–4 weeks depending on global availability.
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