Interbus Fiber Optic Communication Solution – KUKA 00-192-295 / 00-192-296 / 00-118-966 C2 | KRC Series
Where This Product Is Used
The KUKA 00-192-295 / 00-192-296 / 00-118-966 C2 Interbus Fiber Optic Card is a critical communication interface module deployed across demanding industrial environments where high-speed, noise-immune fieldbus connectivity is essential. Typical application scenarios include:
- Automotive Body-in-White (BIW) Lines – Integrates KUKA KRC2/KRC4 robot controllers into Interbus-S networks for synchronized spot-welding and seam-sealing cells.
- Automotive Powertrain Assembly – Enables deterministic I/O communication between robot arms and conveyor PLCs in engine and transmission assembly lines.
- General Industrial Robot Cells – Connects KUKA manipulators to Interbus master controllers (e.g., Phoenix Contact IBS) for palletizing, machine tending, and material handling.
- Press Automation – Provides real-time fiber optic data links in high-EMI stamping and forging environments where copper-based fieldbus is unreliable.
- Paint Shop Automation – Supports explosion-proof zone communication via fiber optic isolation in automotive paint booths.
- System Retrofits & Spare Parts – Direct OEM-equivalent replacement for aging KRC controller communication boards, extending system life without full controller replacement.
Technical Specifications
| Attribute | Detail |
|---|---|
| Manufacturer | KUKA Roboter GmbH |
| Part Numbers | 00-192-295 / 00-192-296 / 00-118-966 C2 |
| Module Type | Interbus-S Fiber Optic Slave Card |
| Series Compatibility | KUKA KRC2, KRC4 Robot Controllers |
| Communication Protocol | Interbus-S (IBS) |
| Physical Interface | Fiber Optic (FO) – ST or equivalent connector |
| Form Factor | PCB plug-in card for KRC controller backplane |
| Operating Voltage | 5 VDC (supplied via backplane) |
| Operating Temperature | 0 °C to +55 °C |
| Weight | Approx. 100 g |
| Condition Available | New OEM / Tested Refurbished |
Why Engineers Specify This Model
- EMI Immunity – Fiber optic transmission eliminates ground loops and electromagnetic interference common in heavy manufacturing environments.
- OEM Exact-Fit – Part numbers 00-192-295, 00-192-296, and 00-118-966 C2 are interchangeable variants covering multiple KRC generations, reducing procurement complexity.
- Deterministic Latency – Interbus-S protocol delivers cycle times as low as 1 ms, meeting real-time motion coordination requirements.
- Long Transmission Distance – Fiber optic links support distances up to 400 m between nodes without signal degradation.
- Proven Field Reliability – Widely deployed in Tier 1 automotive plants globally since the KRC2 era; extensive installed base ensures long-term parts availability.
- Drop-In Replacement – No firmware re-flashing or controller reconfiguration required when replacing a failed card with the same part number.
Complete System Bill of Materials
For a complete Interbus fiber optic robot cell, engineers typically source the following alongside this card:
- KUKA KRC2 or KRC4 Robot Controller Cabinet
- Phoenix Contact Interbus Master Controller (e.g., IBS PCI SC/I-T)
- Fiber Optic Patch Cables – ST/ST, 62.5/125 µm multimode
- KUKA SmartPAD / KCP2 Teach Pendant
- KUKA Power Supply Unit (PSU) for KRC backplane
- DIN Rail Terminal Blocks for I/O wiring
- Cabinet cooling fan / heat exchanger unit
Compliance & Industry Standards
- Interbus-S compliant per IEC 61158 / EN 50254
- CE Marked (as part of KUKA KRC system)
- RoHS compliant (verify specific revision with Konmask sales team)
- Designed for use in ISO 10218-1 compliant robot installations
- Compatible with PROFIBUS-DP gateway configurations via Interbus bridge modules
Quality Assurance & Sourcing
Konmask.com sources KUKA spare parts through authorized industrial surplus channels and verified OEM distributors. Every unit undergoes the following before dispatch:
- Visual inspection for PCB damage, burnt components, and connector integrity
- Functional power-on test where applicable
- Anti-static packaging with humidity indicator card
- Serialized shipment documentation for traceability
Refurbished units are clearly labeled and carry a 90-day exchange warranty. New OEM units ship in original or equivalent protective packaging.
How to Source This Part
- Add to Cart – Select quantity and click Add to Cart on this page.
- Request a Quote – For bulk orders (>3 units) or urgent requirements, email [email protected] for priority pricing.
- Verify Compatibility – Share your KRC controller serial number or cabinet label photo via email; our engineers will confirm fitment before shipment.
- Global Shipping – We ship DHL Express / FedEx International to 80+ countries. Typical lead time: 3–7 business days.
- Payment – T/T bank transfer, PayPal, and major credit cards accepted.
Application-Specific FAQ
Q: Are part numbers 00-192-295, 00-192-296, and 00-118-966 C2 fully interchangeable?
A: They are functionally equivalent Interbus fiber optic cards used across different KRC2/KRC4 production revisions. Confirm your controller’s slot specification with our team if uncertain.
Q: Can this card be used with a non-KUKA Interbus master?
A: Yes. The card implements standard Interbus-S slave protocol and is compatible with Phoenix Contact, Hilscher, and other Interbus master controllers, provided the KRC controller software is configured accordingly.
Q: What fiber optic cable type is required?
A: 62.5/125 µm multimode fiber with ST connectors is standard. Maximum segment length is 400 m per Interbus specification.
Q: Do you provide installation support?
A: Yes. Konmask provides remote technical guidance via email and video call for qualified maintenance engineers. Contact [email protected].
Q: Is this card compatible with KUKA System Software (KSS) 8.x?
A: Interbus support in KSS 8.x depends on the installed technology package. Please share your KSS version for confirmation.
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