Precision Motion Control Solution – Bosch Rexroth HDS03.2-W075N-HS56-01-FW | HDS Series
The Bosch Rexroth HDS03.2-W075N-HS56-01-FW is a high-performance AC servo drive from the renowned HDS Series, engineered for demanding motion control applications where precision, reliability, and dynamic response are non-negotiable. At Konmask.com, we supply verified genuine units sourced through authorized industrial channels — ready for immediate integration into your control architecture.
Where This Product Is Used
The HDS03.2-W075N-HS56-01-FW is specified by engineers across a wide range of high-demand industrial environments:
- CNC Machining Centers — Axis feed drives for milling, turning, and grinding machines requiring sub-micron positioning accuracy
- Industrial Robotics — Joint actuator drives in articulated and SCARA robot arms for automotive assembly lines
- Injection Molding Machines — Servo-hydraulic hybrid systems demanding precise torque and velocity control
- Printing & Packaging Machinery — Register control and web tension management in high-speed press lines
- Semiconductor Manufacturing Equipment — Wafer handling and precision stage positioning systems
- Metal Forming Presses — Servo press applications requiring synchronized multi-axis force control
- Textile Machinery — Winding, unwinding, and traverse motion control in fiber processing lines
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | HDS03.2-W075N-HS56-01-FW |
| Series | HDS (High Dynamic Servo) |
| Manufacturer | Bosch Rexroth AG |
| Drive Type | AC Servo Drive Controller |
| Continuous Output Current | 75 A |
| Power Supply | 3-phase AC, 200–480 V |
| Control Interface | SERCOS II / Analog / Digital |
| Feedback Interface | Resolver / EnDat / Hiperface |
| Protection Class | IP20 |
| Cooling Method | Forced air (internal fan) |
| Operating Temperature | 0 °C to +45 °C |
| Weight | Approx. 400 g (module only) |
| Firmware Version | FW (as indicated in part number) |
| Compliance | CE, UL, cUL |
Why Engineers Specify This Model
- High Dynamic Response — The HDS series delivers exceptional torque bandwidth, enabling rapid acceleration/deceleration cycles critical in CNC and robotics
- Multi-Feedback Compatibility — Supports Resolver, EnDat 2.1/2.2, and Hiperface encoders, reducing system redesign costs when upgrading legacy machines
- SERCOS II Integration — Native SERCOS II fieldbus support ensures deterministic real-time communication with Rexroth IndraMotion and third-party CNC controllers
- Robust EMC Design — Integrated EMC filter and shielding architecture minimizes interference in electrically noisy factory environments
- Modular Architecture — Plug-in module design allows hot-swap maintenance without full cabinet rewiring, reducing MTTR significantly
- Proven Field Reliability — HDS series drives have accumulated millions of operating hours in automotive and aerospace manufacturing globally
Complete System Bill of Materials
For a complete Rexroth HDS servo system, the following companion components are typically specified:
- Power Supply Unit — Rexroth HVR or HVE series regenerative power supply
- Servo Motor — Rexroth MHD, MKD, or MKE series synchronous servo motors
- Motor Cable — Rexroth IKG series power cable (shielded, motor-rated)
- Feedback Cable — Rexroth IKS series encoder cable
- CNC Controller — Rexroth IndraMotion MTX or Siemens SINUMERIK 840D
- SERCOS Fiber Cable — For SERCOS II ring topology connection
- DC Bus Capacitor Module — For energy buffering in multi-axis configurations
Contact [email protected] for complete BOM sourcing assistance.
Compliance & Industry Standards
- CE Marking — Compliant with EU Machinery Directive 2006/42/EC and Low Voltage Directive 2014/35/EU
- UL / cUL Listed — Recognized for use in North American industrial installations per UL 508C
- RoHS Compliant — Meets EU Directive 2011/65/EU on restriction of hazardous substances
- EMC Directive — Compliant with EN 61800-3 for variable speed electrical power drive systems
- ISO 9001 — Manufactured under Bosch Rexroth’s ISO 9001:2015 certified quality management system
Quality Assurance & Sourcing
At Konmask.com, every HDS03.2-W075N-HS56-01-FW unit undergoes our structured verification process before dispatch:
- ✅ Visual Inspection — Label integrity, connector condition, housing damage assessment
- ✅ Serial Number Verification — Cross-referenced against Bosch Rexroth production records where applicable
- ✅ Functional Pre-Check — Power-on self-test and firmware version confirmation
- ✅ Secure Packaging — Anti-static ESD packaging with shock-absorbing foam inserts for international transit
We source exclusively from verified industrial distributors, decommissioned OEM lines, and authorized surplus channels — never from unverified grey-market sources.
How to Source This Part
- Add to Cart — Click “Add to Cart” to reserve your unit at the listed price
- Request a Quote — For volume orders (3+ units) or urgent requirements, email [email protected] for priority pricing
- Provide Your Application Details — Share your machine model and control system for compatibility confirmation
- Confirm Lead Time — In-stock units ship within 2 business days; sourced units typically 7–15 business days
- Track Your Shipment — Full tracking provided via DHL Express, FedEx, or UPS international
Application-Specific FAQ
Q: Is the HDS03.2-W075N-HS56-01-FW compatible with Siemens SINUMERIK controllers?
A: Yes, via analog ±10V interface or through SERCOS II if your SINUMERIK version supports it. Confirm your NCU firmware version before integration.
Q: Can this drive replace an older HDS02 series unit?
A: The HDS03.2 generation has an updated firmware architecture. Physical mounting is compatible, but parameter migration via IndraWorks DS software is required. Contact us for migration guidance.
Q: What is the difference between the -HS56 and -HS32 current rating variants?
A: The -HS56 suffix denotes the 75A continuous output rating, suitable for larger servo motors. The -HS32 is rated for lower current applications. Always match the drive rating to your motor’s peak current requirement.
Q: Do you provide a warranty on this unit?
A: Yes. All units sold by Konmask.com carry a 90-day functional warranty covering defects identified during normal installation and commissioning. Extended warranty options are available on request.
Q: Can you source multiple units for a production line retrofit?
A: Absolutely. We regularly fulfill multi-unit orders for plant-wide drive replacement projects. Contact us with your full BOM for a consolidated quote.
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